Rosemount 1195 User manual

Quick Start Guide

00825-0100-4686, Rev EA

June 2016

Rosemount™1195 Integral Orifice

Assembly

00825-0100-4686 EA.fm Page 1 Friday, June 17, 2016 4:39 PM

June 2016

Quick Start Guide

NOTICE

This document provides basic installation guidelines for the Rosemount1195. For comprehensive

instructions for detailed configuration, diagnostics, maintenance, service, installation, or troubleshooting

refer to the Rosemount 1195 Reference Manual. The manual and this guide are also available electronically

on EmersonProcess.com/Rosemount.

If the Rosemount 1195 Integral Orifice was ordered assembled to a Rosemount Pressure Transmitter, refer

to the following Quick Start Guides for information on configuration and hazardous locations certifications:

Rosemount 3051S Quick Start Guide

Rosemount 3051SMV Quick Start Guide

Rosemount 3051 Quick Start Guide

Rosemount 2051 Quick Start Guide

Process leaks may cause harm or result in death

To avoid process leaks, only use gaskets designed to seal with the corresponding flange and O-rings to seal

process connections.

Contents

Rosemount 1195 Integral Orifice Assembly

View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Location and orientation . . . . . . . . . . . . . . . . . . 4

Primary element orientation . . . . . . . . . . . . . . . 7

Primary element installation . . . . . . . . . . . . . . . 9

Preparing for operation . . . . . . . . . . . . . . . . . . 11

Product certifications . . . . . . . . . . . . . . . . . . . . 15

00825-0100-4686 EA.fm Page 2 Friday, June 17, 2016 4:39 PM

Quick Start Guide

June 2016

1.0 Rosemount 1195 Integral Orifice Assembly View

Figure 1. Traditional Body(1)

1. Transmitter and housing are shown for clarity purposes - only supplied if ordered.

A. Manifold

B. Gaskets

C. Studs

D. Nuts

E. Transmitter

F. Rosemount 1195 traditional body

G. Traditional orifice plate

00825-0100-4686 EA.fm Page 3 Friday, June 17, 2016 4:39 PM

June 2016

Quick Start Guide

Figure 2. Enhanced Support Body(1)

2.0 Location and orientation

Install the Rosemount 1195 Integral Orifice in the correct location within the

piping branch to prevent inaccurate measurement caused by flow disturbances.

2.1 Straight pipe length

Use the upstream (U) and downstream (D) lengths provided below in conjunction

with figures below to determine the appropriate upstream (U) and downstream

(D) pipe lengths. For example, for a 1-in. line size with a beta ratio (β) of 0.4 using

installation of Figure 4, the straight length of upstream piping required is

25 ⫻1 = 25-in., and downstream 10 ⫻1 = 10-in.

Note

The Rosemount 1195 Integral Orifice comes with the associated pipe lengths (18D

upstream and 8D downstream) when ordered with process pipe-end connections.

A. Manifold

B. Gaskets

C. Studs

D. Nuts

E. Transmitter

F. Rosemount 1195 enhanced support body

G. Enhanced support orifice plate

00825-0100-4686 EA.fm Page 4 Friday, June 17, 2016 4:39 PM

Quick Start Guide

June 2016

Straight run requirements(1)

Figure 3. Reducer

(2 d to d over a length of 1.5 d to 3 d)

Figure 4. Single 90° Bend Flow from One Branch

Figure 5. Two or More 90° Bends in Same Planes

Figure 6. Two or More 90° Bends in Different Planes

Figure 7. Expander

1. For dimensions, see Table 1 on page-6.

00825-0100-4686 EA.fm Page 5 Friday, June 17, 2016 4:39 PM

June 2016

Quick Start Guide

(0.5 d to d over a length of d to 2 d)

Figure 8. Ball/Gate Valve Fully Open

Table 1. Straight Run Requirements (in Pipe Diameters)

β(1)

1. Interpolation of intermediate β values can be used.

Figure 3

upstream

(U)

Figure 4

upstream

(U)

Figure 5

upstream

(U)

Figure 6

upstream

(U)

Figure 7

upstream

(U)

Figure 8

upstream

(U)

Figures 3–8(2)

On downstream

(D)

2. All straight lengths are expressed as multiples of the pipe inside diameter (d) and shall be measured from the upstream face of

orifice plate.

0.20 20 24 25 30 22 22 10

0.40 20 25 27 31 22 22 10

0.50 20 25 28 33 23 23 10

0.60 20 27 31 37 25 25 10

0.70 23 32 35 42 28 28 10

0.75 25 35 38 45 30 30 10

00825-0100-4686 EA.fm Page 6 Friday, June 17, 2016 4:39 PM

Quick Start Guide

June 2016

3.0 Primary element orientation

Figure 9. Rosemount 1195 Flowmeter Orientation with Traditional Style

Manifold

Gas (horizontal) Gas (vertical)

Liquid (horizontal) Liquid (vertical)

Steam (horizontal) Steam (vertical)

A. 90° recommended zone

B. Vertical plane

C. Horizontal plane

D. 360° recommended zone

E. Block valves

F. Vent valves

FLOW

00825-0100-4686 EA.fm Page 7 Friday, June 17, 2016 4:39 PM

June 2016

Quick Start Guide

Figure 10. Rosemount 1195 Flowmeter Orientation with Flange by Flange

Manifold

Gas (horizontal) Gas (vertical)

Liquid (horizontal) Liquid (vertical)

Steam (horizontal) Steam (vertical)

A. 120° recommended zone

B. Horizontal plane

C. Vertical plane

D. 360° recommended zone

E. Block valves

F. Vent valves

FLOW

00825-0100-4686 EA.fm Page 8 Friday, June 17, 2016 4:39 PM

Quick Start Guide

June 2016

Note

For saturated steam that is not high quality, it is recommended to mount in a vertical line to

avoid damming effect of the liquid.

4.0 Primary element installation

1. Ensure the side of the orifice plate marked “inlet” is facing upstream. This

stamping is found on the part of the orifice plate that extends beyond the

orifice bodies. Before pressurizing line, insure torque values shown below are

met. See Table 2 and Figure 11 for torque requirements of manifold studs and

orifice body studs. See the appropriate transmitter manual for torque

requirements of transmitter bolts.

Figure 11. Rosemount 1195 Assembly Fastener Naming Convention

Table 2. Stud and Nut Torque Specifications(1)(2)

1. Studs and nuts should be tightened to specification in two to three steps following a cross pattern.

2. Never reuse gaskets. Always replace gaskets after disassembly to ensure proper seal.

Manifold studs Torque

All Line sizes and gasket types 32 lb-ft.(44 N-m)

Orifice body studs Torque

All line sizes and gasket types 60 lb-ft. (82 N-m)

Traditional body Enhanced support body

Torque cross pattern

A. Transmitter bolts - 4⫻

B. Manifold studs - 4⫻

C. Orifice body studs - 2⫻

D. Orifice body studs - 4⫻

00825-0100-4686 EA.fm Page 9 Friday, June 17, 2016 4:39 PM

June 2016

Quick Start Guide

2. Units with flanged process connections:

a. Install the flanges in the process pipe. The distance between flanges should

be equal to the overall length of the flowmeter, plus clearance for gaskets.

b. Install the unit between the flanges, using studs, nuts, and gaskets

appropriate for the flange size/rating and process conditions. Proper

support is needed at the flange connections as shown below.

See Figure 12.

3. Units with threaded process conditions:

a. Install the unit using the appropriate threaded connection hardware.

4. Units with Socketweld Bodies:

a. To ensure perpendicularity of the pipe to the orifice fitting, the socket

diameter is smaller than the standard pipe OD. The pipe OD must be

machined-to-fit prior to welding.

b. To prevent damage, remove the transmitter prior to welding.

Figure 12. Recommended Support Locations for Installation

A. Support

B. No step

5. Once the Rosemount 1195 is installed ensure that it is supported properly and

take precautions to ensure that it is not used as a step. Refer to Figure 12 for

support locations.

00825-0100-4686 EA.fm Page 10 Friday, June 17, 2016 4:39 PM

Table of contents

Other Rosemount Measuring Instrument manuals

Rosemount

Rosemount 1151DP User manual

Rosemount

Rosemount 8800D Series User manual

Rosemount

Rosemount 4500 User manual

Rosemount

Rosemount 1159 User manual

Rosemount

Rosemount 3051S Series User manual

Rosemount

Rosemount 1199 User manual

Rosemount

Rosemount 2081 pH User manual

Rosemount

Rosemount 890 User manual

Rosemount

Rosemount 3300 Series Configuration guide

Rosemount

Rosemount TankRadar Rex 3900 Series User guide

Rosemount

Rosemount 5402 User manual

Rosemount

Rosemount 5708 User manual

Rosemount

Rosemount 3051SFC_A User manual

Rosemount

Rosemount 8712E User manual

Rosemount

Rosemount 8750WA User manual

Rosemount

Rosemount 8712EM User manual

Rosemount

Rosemount TankRadar Rex RTG 3920 User manual

Rosemount

Rosemount 951C User manual

Rosemount

Rosemount 485 Annubar User manual

Rosemount

Rosemount 3308 Series User manual

Rosemount

Rosemount 951C User manual

Rosemount

Rosemount 2130 User manual

Rosemount

Rosemount 3051S Series User manual

Rosemount

Rosemount 1495 User manual

Popular Measuring Instrument manuals by other brands

Suaoki

Suaoki D40 user manual

Elster

Elster BK-G1.6 operating instructions

Endress+Hauser

Endress+Hauser Deltabar FMD71 technical information

Duratool

Duratool D03128 manual

Vega

Vega VEGAPULS 65 Quick setup guide

Tonghui

Tonghui TH2618B Operation manual

Tenmars

Tenmars TM-801 user manual

MSR

MSR 145 user manual

TPS

TPS WP-82 manual

ELMETRON

ELMETRON CP-511 user manual

PCB Piezotronics

PCB Piezotronics 003C30 Installation and operating manual

Tenma

Tenma 72-10465 manual

Endress+Hauser

Endress+Hauser Proline Promag 50 Brief operating instructions

Siemens

Siemens SITRANS F Coriolis FCT030 Function manual

KLINGER

KLINGER CMF V Series instruction manual

EXFO

EXFO FTB-2 Notice

Keysight

Keysight M8290A Getting started guide

ADTEK

ADTEK MW-5 operating manual