Rockwell Automation ARMORSTART Owner's manual

PROGRAMMING MANUAL

ARMORSTART®ETHERNET/IP™

COMMUNICATIONS &

CONTROL

BULLETINS 280E AND 284E

2Rockwell Automation Publication 280E-PM001A-EN-P – August 2011

ArmorStart®EtherNet/IP™Communications & Control Programming Manual

Important User Information

Solid-state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or online at http://www.rockwellautomation.

com/literature/) describes some important differences between solid-state

equipment and hard-wired electromechanical devices. Because of this difference,

and also because of the wide variety of uses for solid-state equipment, all persons

responsible for applying this equipment must satisfy themselves that each

intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility

or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use

of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of

safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death,

property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the

consequence.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

surfaces may reach dangerous temperatures.

IMPORTANT

Identifies information that is critical for successful application and understanding of the product.

Rockwell Automation Publication 280E-PM001A-EN-P – August 2011 3

ArmorStart®EtherNet/IP™Communications & Control Programming Manual

Introduction

This programming manual provides the information required to configure,

program, and control the ArmorStart EtherNet/IP Distributed Motor

Controller. The ArmorStart provides integration within the architecture to

deliver information with enhanced control and access to parameters, status, and

diagnostics for faster response to changing environments.

Included in this programming manual is a section which will show the user how

to add an ArmorStart Add-On-Profile (AOP) to RSLogix™ 5000. The user will

become familiar with the AOP tabs and how they can be used to connect, obtain

status and configure the ArmorStart. This programming manual will also show

the user how to access the internal web server via the web browser. It reviews the

functionality of the web server which includes accessing the parameters,

diagnostics, and administrative settings.

The user will learn how to do basic control of the Bulletin 280E or Bulletin 284E

ArmorStart EtherNet/IP unit using Ladder Logic in RSLogix™ 5000. This

method of control occurs over the EtherNet network using a Programmable

Logic Controller (PLC). There is also a section which focuses on utilizing

RSLogix™ 5000 to configure the ArmorStart via the AOP parameter list.

The Hand/Off/Auto (HOA) control in Bulletins 280E and 284E ArmorStart

units, is discussed in this publication. Depending on the bulletin number of the

product, the HOA allows the user to run the motor forward (Bulletins 280E and

284E), stop the motor (Bulletins 280E and 284E), run the motor in reverse

(Bulletin 284E), or jog the motor both forward and reverse (Bulletin 284E).

Appendix A provides additional information regarding diagnostics and faults,

including clearing faults. Appendix B provides additional information in regards

to IP Address configuration using the BootP/DHCP Server, the Rotary Network

Address Switches, and the web browser. Appendix C provides an example on

how to perform a Type 1 Reset which is necessary to reset the web browser login

and password. The user should be familiar with and have access to RSLogix™

5000 version 17.01 or later. This programming software package is referred to

often in this manual.

4Rockwell Automation Publication 280E-PM001A-EN-P – August 2011

ArmorStart®EtherNet/IP™Communications & Control Programming Manual

Notes:

Rockwell Automation Publication 280E-PM001A-EN-P – August 2011 5

Table of Contents

Chapter 1

Adding an ArmorStart to

RSLogix 5000

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2

Connect and Configure

ArmorStart with

Add-On-Profile (AOP)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Offline Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connection Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parameters Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Online Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parameters Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Module Info Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Internet Protocol Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Port Configuration Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Network Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 3

ArmorStart Internal Web

Server

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

How to Access the ArmorStart Ethernet/IP Internal Web Server. 23

Web Server Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Setting Up the Device Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Setting Up the E-mail Notifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Chapter 4

ArmorStart Bulletin 280E:

Full Voltage Starter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Control via RSLogix 5000 Ladder Logic . . . . . . . . . . . . . . . . . . . . 31

Configuring the ArmorStart using the Parameter List in

RSLogix 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Hand/Off/Auto (HOA) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Diagnostics and Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Chapter 5

ArmorStart Bulletin 284E:

Variable Frequency Starter

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control via RSLogix 5000 Ladder Logic . . . . . . . . . . . . . . . . . . . . 47

Configuring the ArmorStart using the Parameter List in

RSLogix 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Hand/Off/Auto (HOA) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Diagnostics and Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6Rockwell Automation Publication 280E-PM001A-EN-P – August 2011

Table of Contents

Appendix A

Diagnostic and Fault

Reference Data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Bulletin 280E Blink Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Bulletin 284E Blink Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Bulletin 280E Trip Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Bulletin 284E Trip Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

EtherNet/IP Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Appendix B

Configuring EtherNet/IP Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Using the BootP/DHCP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Using the Rotary Network Address Switches . . . . . . . . . . . . . . . . 77

Using the ArmorStart Internal Web Server . . . . . . . . . . . . . . . . . . 79

Appendix C

Type 1 Reset of an ArmorStart

EtherNet/IP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Rockwell Automation Publication 280E-PM001A-EN-P – August 2011 7

Chapter

Adding an ArmorStart to RSLogix 5000

This section will show you how to add an ArmorStart Add-On-Profile (AOP) to

RSLogix 5000. It is assumed that you have downloaded and installed the AOP so

that the RSLogix 5000 software can fully support the ArmorStart Ethernet/IP.

The AOP can be downloaded from: http://support.rockwellautomation.com/

controlflash/LogixProfiler.asp.

1. Open RSLogix 5000 by double-clicking on the icon on your desktop.

2. Select File>New to create a new project.

8Rockwell Automation Publication 280E-PM001A-EN-P – August 2011

Chapter 1 ArmorStart®EtherNet/IP™Communications & Control Programming Manual

3. Enter the name of the project and select your controller from the Type

drop down menu. For this example, a Cat. No. 1769-L35E and software

revision 19 will be used. Then click OK.

4. To add a new module to the tree, right-click on Ethernet and select

New Module. This allows you to add a new ArmorStart to the Logix

Project.

Rockwell Automation Publication 280E-PM001A-EN-P – August 2011 9

ArmorStart®EtherNet/IP™Communications & Control Programming Manual Chapter 1

5. Select the ArmorStart in your application and click OK.

6. The AOP is shown below. Enter a Name for this ArmorStart and an

Ethernet address. For this example, the Private Network setting will be

used. This should be set to match the IP address switch setting on the

ArmorStart. Then press OK.

Note: Refer to Using the Rotary Network Address Switches in

Appendix B to set an IP address on the device.

10 Rockwell Automation Publication 280E-PM001A-EN-P – August 2011

Chapter 1 ArmorStart®EtherNet/IP™Communications & Control Programming Manual

Notes:

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