Rockwell Automation PowerFlex 525 User manual

PowerFlex® Drives Configuration & Programming

PowerFlex 525 and PowerFlex 755AC Drives

3 of 17

Drive Programming with the PowerFlex® 525 and 755

Contents

Lab Setup and Configuration Information................................................................................................ 4

Lab Information .............................................................................................................................................4

Hardware Configuration................................................................................................................................4

Computer/Host Settings................................................................................................................................4

Application/Programming..............................................................................................................................5

Additional Equipment Required ....................................................................................................................5

RSLinx – Driver Configuration ......................................................................................................................5

RSLinx Enterprise – Shortcut Configuration.................................................................................................5

Application Versions...................................................................................................................................... 5

Photograph of Hardware............................................................................................................................... 6

Basic Setup Diagram ....................................................................................................................................8

Pre-Lab Configuration (if needed)........................................................................................................... 11

Re-Open FTViewME Application ................................................................................................................13

Restore FTViewME Application ..................................................................................................................13

Configure FT View ME Local Communications ..........................................................................................14

Additional Information..............................................................................................................................17

4 of 17

Lab Setup and Configuration Information

Lab Information

Lab Name

PowerFlex Drives Configuration & Programming

Lab Description

Learn the basics of drive configuration and programming using the new

PowerFlex 525 compact AC drive and the PowerFlex 755 AC drive.

Attendees will configure these drives using the Human Interface Module

(HIM), Connected Components Workbench software and Studio 5000™

Logix Designer software. You will also try out AppView, a feature that

provides specific parameter groups for popular applications. The third lab

exercise shows how Premier Integration™ enhances the use of

PowerFlex AC drives with ControlLogix® and CompactLogix™ controllers

and other Allen-Bradley® products. In that exercise, you will see how to

save time and money during system development, operation, and

maintenance. If you have extra time, learn about the new Automatic

Device Configuration (ADC) feature for PowerFlex 750-Series and

PowerFlex 520-Series drives in Studio 5000.

Lab Creator

Moussa N. Seck

Date Created

09-11-2015

Updates:

Joe Wolf

02-04-2016, PowerFlex 755 updated to firmware version 12.001. Re-

open FT View section added.

Hardware Configuration

Qty

Demo Cat.# / Description

Communication

Location

Firmware

12P019A / PF525 Demo Box

1769-L18ERM-BB1B

CompactLogix 5370 PAC

192.168.1.10

28.011

1783-ETAP/A

Ethernet comm module

192.168.1.3

2.002

25B-V2P5N104

PowerFlex 525 AC drive

4.001

25-COMM-E2P

PowerFlex 520 dual port EtherNet

192.168.1.20

PN-39023/ PF755 DQ Demo Box

20G11-N-B-DM1AA6K32V8

PowerFlex 755 AC Drive

192.168.1.30

12.001

Computer/Host Settings

Location

Files

Computer Name

WIN7-VM

IP Address

192.168.1.1

5 of 17

Operating System

Windows 7 Enterprise SP1 64-bit

Application/Programming

Location

Files

C:\Users\Labuser\Desktop\Lab Files\Premier Integration

PowerFlex_Lab.ACD

PowerFlex _Lab_ADC.ACD

PowerFlex _Lab.apa

PowerFlex _Lab.mer

RSlinx Backup.RSX

Additional Equipment Required

Qty

Items

1585J-M8TB-JM-0M3 : 0.3m Ethernet Patch cord

1585J-M8TB-JM-0M3 : 0.6m Ethernet Patch cord

1585J-M8TBJM-5 : 5m Ethernet Patch cord

RSLinx – Driver Configuration

Topic Name

Path to Hardware

AB_ETHIP-1

192.168.1.3 (ETAP)

192.168.1.10 (controller)

192.168.1.20 (PF525 drive, 25-COMM-E2P communication adapter)

192.162.1.30 (PF755 drive, Embedded port)

RSLinx Enterprise – Shortcut Configuration

Topic Name

Path to Hardware

CLX

WIN8-VM > Ethernet > 192.168.1.10

Application Versions

Vendor

Software

Version

Service Pack

RSLinx Classic Gateway

3.74.00

CPR9 SR7.4

Studio 5000 Logix Designer

28.00.00

CPR9 SR

FactoryTalk View Studio

8.10.00

CPR9 SR7.1

RSLinx Enterprise

5.74.00

CPR9 SR7.4

Connected Components Workbench

8.01.00

PF525 Drive Add-On Profile

1.04.33

PF755 Drive Add-on Profile

4.08.00

Wizards

3.14.3

6 of 17

Photograph of Hardware

PowerFlex 525 Demo Box

7 of 17

PowerFlex 755 DHQ Demo Box

8 of 17

Basic Setup Diagram

Network Setup

Set IP Address of PowerFlex 755 to 192.168.1.30 by setting the IP address switches.

Hundreds – 0

Tens – 3

Ones – 0

Ethernet Connections

PC L18ERM Port 1 (front)

L18ERM Port 2 (rear) ETAP Port 1 (front)

ETAP Port 2 (rear)

PF525, 25-COMM-E2P Ethernet Port 1

ETAP Device Port (front)

PF755, Embedded Ethernet Port

9 of 17

The lab script will describe setting the PowerFlex 525 IP Address using the 25-COMM-E2P option module

parameters. In order to accomplish this the E2P last octet IP address switches should be set to ‘000’ or

the factory default ‘999’.

After changing switch settings it will be necessary to power cycle the drive to save the settings.

Hundreds – 0 or 9

Tens – 0 or 9

Ones – 0 or 9

10 of 17

PowerFlex AC Drive Demos

1. Before pulling in power to the PowerFlex 525 demo box, make sure the voltage selector switch is

in the correct position for the respective input power voltage.

2. Verify the Safe-Torque-Off input is pulled out on both PowerFlex 525 & PowerFlex 755.

3. Refer to the Network Setup section to verify the Ethernet connections.

4. Energize the demo boxes and drives by turning on the demo box power and drive power switches

to the ON position.

PF525 PF755

5. Verify communications between the computer and the controller (192.168.1.10) and drive

(192.168.1.20) by using the RSWho feature within RSLinx and the AB-ETH-1 drive

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