Rockwell Automation ARMORSTART 280D User manual

QUICK START

ARMORSTART®DISTRIBUTED

MOTOR CONTROLLER —

SAFETY VERSION

Getting Started

BULLETIN 280D/281D

Introduction This guide provides the basic information required to start up your

ArmorStart®Distributed Motor Controller. Factory default settings

and information regarding installing, programming, and DeviceNet™

Node Commissioning are described here. For detailed information on

specific product features or configurations, refer to the ArmorStart

user manual, publication 280-UM004*-EN-P.

This guide is intended for qualified service personnel responsible for

setting up and servicing these devices. You must have previous

experience with and a basic understanding of electrical terminology,

configuration procedures, required equipment, and safety precautions.

You should understand DeviceNet network operations, including how

slave devices operate on a network and communicate with a

DeviceNet master. You should also be familiar with RSNetWorx™

for DeviceNet. You must use RSNetWorx for DeviceNet Revision

3.21 Service Pack 2 or later. This software package is referred to

often in this manual. Rockwell Automation product EDS files are

available on the internet at: http://www.ab.com/networks/eds.

Note: The Bulletin 280D/281D Safety ArmorStart is suitable for

safety applications up to Safety Category 4PL e (TÜV

assessment per ISO 13849-1:2008). TÜV compliance letter is

available upon request.

Publication 280D-QS002A-EN-P - July 2009

Installation The ArmorStart Distributed Motor Controller is convection cooled.

Operating temperature must be kept between -20…40°C (-4…104°F).

Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended

to be used for manufacturing purposes. All dimensions are subject to

change.

Figure 1 Dimensions for Bulletin 280D Safety Product, IP67/NEMA Type 4 with

Conduit Entrance

Publication 280D-QS002A-EN-P - July 2009

Dimensions are shown in millimeters (inches). Dimensions are not intended

to be used for manufacturing purposes. All dimensions are subject to

change.

Figure 2 Dimensions for Bulletin 280D Safety Product, IP67/NEMA Type 4 with

ArmorConnect™ Connectivity

ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating

Publication 280D-QS002A-EN-P - July 2009

Dimensions are shown in millimeters (inches). Dimensions are not intended

to be used for manufacturing purposes. All dimensions are subject to

change.

Figure 3 Dimensions for Bulletin 281D Safety Product, IP67/NEMA Type 4 with

Conduit Entrance

Publication 280D-QS002A-EN-P - July 2009

Dimensions are shown in millimeters (inches). Dimensions are not intended

to be used for manufacturing purposes. All dimensions are subject to

change.

Figure 4 Dimensions for Bulletin 281D Safety Product, IP67/NEMA Type 4 with

ArmorConnect Connectivity

ArmorStart device with a 10 A short circuit protection rating ArmorStart device with a 25 A short circuit protection rating

Publication 280D-QS002A-EN-P - July 2009

Wiring Power and Ground Wiring

Table 1 provides the power and ground wire capacity and the tightening

torque requirements. The power, control, ground, and safety monitor

terminals will accept a maximum of two wires per terminal.

Table 1 Power and Ground Wire, Size and Torque Specifications

Terminal Designations for

Conduit Entrance

As shown in Figure 5, the ArmorStart Distributed Motor Controller contains

terminals for power, control, safety monitor inputs, and ground wiring.

Access can be gained by removing the terminal access cover plate.

Figure 5 ArmorStart Power, Control, and Safety Monitor Input Terminals

Terminals Wire Size Torque Wire Strip Length

Power

and

Ground

Primary Terminal:

1.3…5.3 mm2

(#16 …#10 AWG)

Secondary Terminal:

0.8…5.3 mm2

(#18 …#10 AWG)

Primary Terminal:

10.8 lb•in

(1.2 N•m)

Secondary Terminal:

4.5 lb•in

(0.5 N•m)

0.35 in. (9 mm)

Publication 280D-QS002A-EN-P - July 2009

Table 2 Power, Control, Safety Monitor, and Ground Terminal Designations

Terminal Designations No. of Poles Description

SM1 2 Safety Monitor Input

SM2 2 Safety Monitor Input

A1 (+) 2 Control Power Input

A2 (-) 2 Control Power Common

PE 2 Ground

1/L1 2 Line Power Phase A

3/L3 2 Line Power Phase B

5/L5 2 Line Power Phase C

Publication 280D-QS002A-EN-P - July 2009

Figure 6 Safety System Overview

Configuration of the

1732DS-IBXOBV4 Safety I/O

Note: To comply with TÜV, the 1732DS-IBXOBV4 Safety I/O module

must be configured as indicated below:

Configure the output that is connected to the I/O output cable assembly for:

• Dual (bipolar mode)

• Safety Pulse Test

Configure the input that is connected to the I/O Input cable assembly as

follows:

• Channel = Single

• Mode = Pulsed Test Input from test output X

• Source = Pulsed output from X

Safety PLC Program The program must:

• Force the output contactors to the open state when a safety-related stop

is demanded.

• Force the output contactors to remain in the open state if the SM

feedback is open after a safety-related stop is executed (see Notes).

Note: The program must inhibit the contactor closure to satisfy safety

Category 4 of 13849-1.

Note: The SM feedback logic should be implemented only after a

safety-related stop for the Bulletin 280D/281D controllers. It

should be ignored during normal operation. One of the series

contactors is used for the normal stop/start function for these

controllers. Therefore, a malfunctioning contactor circuit cannot be

distinguished from a normal running state.

DeviceNet Media

I/O input

I/O output

Aux. Power

ArmorConnect

The 1732DS Safety I/O module outputs to

provided 24V DC power for control power

to the ArmorStart - A1/A2 control power

The 1732DS Safety I/O module inputs will monitor the status of the safety-rated contactors inside the ArmorStart.

input

Three-Phase Power Media

Publication 280D-QS002A-EN-P - July 2009

ArmorStart Safety with ArmorConnect Connectivity

Three-Phase Power Receptacle

ArmorStart devices with 10 A short

circuit protection rating

ArmorStart devices with 25 A short

circuit protection rating

A1/A2 -24V DC

1732DS Safety

I/O Module Output

Control Power from

Ground

Terminal

Safety Monitor

Input from

1732DS Safety

I/O Module Input

Three-Phase Power Receptacle

A1/A2 -24V DC

1732DS Safety

I/O Module Output

Control Power from

Ground

Terminal

Safety Monitor

Input from

1732DS Safety

I/O Module Input

Ground

Terminal

Safety Monitor

Input from

1732DS Safety

I/O Module Input

A1/A2 -24V DC

Control Power from

1732DS Safety

I/O Module Output

ArmorStart devices with conduit entrance

Three-Phase Power Receptacle

Publication 280D-QS002A-EN-P - July 2009

Terminal Designations

ArmorConnect Cable Ratings

The ArmorConnect Power Media cables are rated per UL Type TC

600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V 90 °C or

STOOW 105 °C 600V - CSA STOOW 600V FT2. For additional

information regarding ArmorConnect Power Media see the ArmorStart

User Manual.

Branch Circuit Protection Requirements for ArmorConnect™

Three-Phase Power Media

When using ArmorConnect Three-Phase Power Media, only fuses can be

used for the motor branch circuit protective device, for the group motor

installations. The recommended fuse types are the folowing: Class CC, T, or

J type fuses. For additional information, see the ArmorStart User Manual.

Group Motor Installations for USA and Canada Markets

The ArmorStart Distributed Motor controllers are listed for use with each

other in group installations per NFPA 79, Electrical Standard for Industrial

Machinery. When applied according to the group motor installation

requirements, two or more motors, of any rating or controller type, are

permitted on a single branch circuit. Group Motor Installation has been

successfully used for many years in the USA and Canada.

Wiring and Workmanship Guidelines

In addition to conduit and seal-tite raceway, it is acceptable to utilize cable

that is dual rated Tray Cable, Type TC-ER and Cord, STOOW, for power

and control wiring on ArmorStart installations. In the USA and Canada

installations, the following guidance is outlined by the NEC and NFPA 79.

Terminal

Designations Description Color Code

SM1 Safety Monitor Input Brown

SM2 Safety Monitor Input White

A1 (+) Control Power Input Brown

A2 (-) Control Power Common Blue

PE Ground Green/Yellow

1/L1 Line Power - Phase A Black

3/L2 Line Power - Phase B White

5/L3 Line Power - Phase C Red

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