Rockwell Automation PowerFlex 700S User manual

Installation Instructions

PowerFlex 700S Phase II Drives DriveLogix

Option Card Battery Extension Cable

What This Kit Includes •Battery extension cable

•Battery holder

•Screw and nut

Tools That You Need •Phillips®screwdriver

Phillips®is a registered trademark of Phillips Screw Company.

ATTENTION: To avoid an electric shock hazard, ensure that all

power to the drive has been removed before performing the

following.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged completely before

servicing. Check the DC bus voltage at the Power Terminal

Block by measuring between the +DC and -DC terminals,

between the +DC terminal and the chassis, and between the -DC

terminal and the chassis. The voltage must be zero for all three

measurements.

ATTENTION: HOT surfaces can cause severe burns. Do not

touch the heatsink surface during operation of the drive. After

disconnecting power allow time for cooling.

ATTENTION: Hazard of permanent eye damage exists when

using optical transmission equipment. This product emits intense

light and invisible radiation. Do not look into SynchLink

fiber-optic ports or SynchLink fiber-optic cable connectors.

ATTENTION: This drive contains ESD (Electrostatic

Discharge) sensitive parts and assemblies. Static control

precautions are required when installing, testing, servicing or

repairing this assembly. Component damage may result if ESD

control procedures are not followed. If you are not familiar with

static control procedures, reference A-B publication 8000-4.5.2,

“Guarding Against Electrostatic Damage” or any other

applicable ESD protection handbook.

2PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable

What You Need to Do Complete these instructions to install the DriveLogix option card battery

extension cable:

❐ Step 1: Remove power from the drive

❐ Step 2: Access the 700S Phase II control

❐ Step 3: Remove the 700S Phase II control assembly

❐ Step 4: Install the new battery extension cable, battery clip and

battery

❐ Step 5: Record the modification

Step 1: Removing Power

from the Drive

1. Turn off and lock out input power. Wait five minutes.

2. Verify that there is no voltage at the drive’s input power terminals.

3. Check the DC bus voltage at the Power Terminal Block by measuring

between the +DC and -DC terminals, between the +DC terminal and the

chassis, and between the -DC terminal and the chassis. The voltage

must be zero for all three measurements.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged completely before

servicing. Check the DC bus voltage at the Power Terminal

Block by measuring between the +DC and -DC terminals,

between the +DC terminal and the chassis, and between the -DC

terminal and the chassis. The voltage must be zero for all three

measurements.

Remove power before making or breaking cable connections.

When you remove or insert a cable connector with power

applied, an electrical arc may occur. An electrical arc can cause

personal injury or property damage by:

•sending an erroneous signal to your system’s field devices,

causing unintended machine motion

•causing an explosion in a hazardous environment

Electrical arcing causes excessive wear to contacts on both the

module and its mating connector. Worn contacts may create

electrical resistance.

L1 L2 L3

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 3

Step 2: Accessing the

700S Phase II Control

Refer to the proper instructions for your drive frame size:

•See “Frames 1 - 6 Size Drives” below

•See “Frame 9 Size Drives” on page 4

•See “Frame 10 - 13 Size Drives” on page 4

Frames 1 - 6 Size Drives

Frame Action

1 - 4 Locate the slot in the upper left corner (as shown below). Slide the locking tab up and swing

the cover open. Special hinges allow the cover to move away from drive and lay on top of an

adjacent drive (if present).

5Slide the locking tab up, loosen the right-hand cover screw and remove the cover.

6Loosen the two screws at bottom of the drive cover. Carefully slide the bottom cover down

and out. Loosen the two screws at top of cover and remove the cover.

4PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable

Frame 9 Size Drives

1. Remove the connection cover as indicated below. Save screws for reuse.

Frame 10 - 13 Size Drives

1. Open the enclosure door for the cabinet that holds the control assembly.

Step 3: Removing the

700S Phase II Control

Assembly from the Drive

It is necessary to remove the Phase II control assembly from the drive in

order to install the new DriveLogix option card battery extension cable.

Important: Before removing connections and wires, mark the connections

and wires to avoid incorrect wiring during assembly.

L1 L2 L3 L1 L2 L3 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3

(8 Screws)

Connection Cover

ATTENTION: Hazard of permanent eye damage exists when

using optical transmission equipment. This product emits intense

light and invisible radiation. Do not look into fiber-optic ports or

fiber-optic cable connectors.

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 5

Frame 1 - 6 Size Drives

1. Unplug any fiber optic ControlNet and SynchLink cables and I/O from

the Control Assembly.

2. Disconnect the communications cables at the ends that connect to the

main control board.

3. Loosen the screws on the face of the control assembly.

4. Remove the control assembly from the drive.

6PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable

Frames 10 - 13 Size Drives

1. Unplug any fiber optic ControlNet, SynchLink cables and/or I/O wires

from the control assembly.

2. Unplug the communications cables from the control assembly.

3. Loosen the captive screw on the control mounting plate and swing the

control assembly away from the control frame.

4. Loosen the two screws on the face of the control assembly.

5. Remove the control assembly from the drive.

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 7

Step 4: Installing the New

Battery Extension Cable,

Battery Clip and Battery

All Drive Sizes

1. Loosen the screws on the front outside cover and remove the cover.

2. Remove the three screws securing the inside cover and remove the

cover.

8PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable

3. Unplug and remove the existing battery from the battery holder. Retain

the battery for reuse.

4. Plug the new battery extension cable into the connector for the

DriveLogix battery.

PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable 9

5. Route the extension wire through the cable tray at the bottom of the

control assembly and through the opening in the metal ground plate as

shown.

6. Install the inside cover.

Route extension wire

through cable tray

Route loose end through

opening in metal plate

10 PowerFlex 700S Phase II Drives DriveLogix Option Card Battery Extension Cable

7. Mount the battery holder on the metal ground plate (as shown below)

using the hardware included.

8. Connect the existing battery to the extension cable connector and insert

the battery into the holder.

Connect battery to

extension cable

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