RMG TME400 User manual

Operating Manual

Turbine Meter TME400-VC (..-VCF)

Issued: July, 01st 2021

Version: 08

Firmware: 1.06

Contact

MANUAL TME400-VCF · EN08 · July, 01st 2021

Manufacturer

Contact our customer service department for tech-

nical information.

Address

RMG Messtechnik GmbH

Otto-Hahn-Straße 5

D-35510 Butzbach (Germany)

Main office

+49 6033 897 – 0

Service

+49 6033 897 – 0

Spare parts

+49 6033 897 – 173

Fax

+49 6033 897 – 130

[email protected]

Translation of the origi-

nal document

The manual TME400VCF_manual_en_08 of

2021 July 1st for the TME400-VC and

TME400-VCF turbine meter with volume convert-

ers is the original document. This document is a

template for translations in other languages.

Note

Unfortunately, paper is not updated automatically,

whereas technical development continuously ad-

vances. Therefore, we reserve the right to make

technical changes in regard to the representations

and specifications of these operating instructions.

The latest version of this manual (and other de-

vices) can be downloaded at your convenience

from our Internet page:

www.rmg.com.

Created

June 2018

…

4th Revision

March 2019

5th Revision

July 2019

6th Revision

September 2020

7th Revision

2021 July 1st

Document version and

language

Document

version

TME400VCF_manual_en_08

2021 July 1st

Language

TABLE OF CONTENTS

MANUAL TME400-VCF · EN08 · July, 01st 2021

TABLE OF CONTENTS

1. INTRODUCTION ............................................................................................................................1

1.1. STRUCTURE OF THE MANUAL ..............................................................................................1

1.2. PURPOSE OF THE MANUAL...................................................................................................2

1.2.1. ABBREVIATIONS...................................................................................................................2

1.2.2. SYMBOLS...............................................................................................................................3

1.2.3. STRUCTURE OF NOTICES...................................................................................................3

1.2.4. WORKING WITH THE DEVICE .............................................................................................4

1.2.4.1. SAFETY NOTICES DANGER, WARNING, CAUTION AND NOTE.................................4

1.2.4.2. DANGERS DURING COMMISSIONING ...........................................................................6

1.2.4.3. DANGERS DURING MAINTENANCE AND REPAIR.......................................................7

1.2.4.4. QUALIFICATION OF PERSONNEL ..................................................................................9

1.2.5. RISK ASSESSMENT AND MINIMIZATION..........................................................................9

1.2.6. APPLICABILITY OF THE MANUAL....................................................................................12

1.2.6.1. DANGER DURING OPERATION.....................................................................................12

1.2.6.2. DANGERS OF OPERATION IN EX AREAS...................................................................12

1.2.6.3. RESPONSIBILITY OF THE OPERATOR........................................................................13

1.2.7. TRANSPORT ........................................................................................................................13

1.2.8. SCOPE OF DELIVERY ........................................................................................................14

1.2.9. DISPOSAL OF PACKAGING MATERIAL ..........................................................................15

1.2.10. STORAGE .........................................................................................................................15

1.3. OVERVIEW OF VERSIONS.....................................................................................................16

1.3.1. DESCRIPTION......................................................................................................................16

1.3.2. DEVICE FEATURES ............................................................................................................16

1.3.3. POWER SUPPLY .................................................................................................................17

1.3.4. AREA OF APPLICATION ....................................................................................................18

1.3.4.1. INSTALLATION AND MOUNTING POSITION ...............................................................18

1.3.4.2. TEMPERATURE RANGES ..............................................................................................18

1.3.5. USE OF GAS METERS FOR DIFFERENT GASES ...........................................................20

1.3.5.1. SUITABILITY AND SAFETY FOR NATURAL GAS CONTAINING H2.........................21

1.4. AREAS OF APPLICATION......................................................................................................22

1.4.1. WORKING PRINCIPLE OF THE TME400 ..........................................................................22

TABLE OF CONTENTS

MANUAL TME400-VCF · EN08 · July, 01st 2021

1.4.2. INTEGRATING THE TURBINE METER INTO THE PIPELINE..........................................24

1.4.2.1. SEALS ...............................................................................................................................25

1.4.2.2. SCREWS ...........................................................................................................................28

1.4.2.3. METER HOUSING MATERIAL ........................................................................................28

1.4.2.4. INSTALLATION ................................................................................................................29

1.4.2.5. THRESHOLD VALUES ....................................................................................................31

1.4.2.6. TECHNICAL GUIDELINE G13.........................................................................................32

1.4.2.7. STANDARDS / GUIDELINES...........................................................................................33

1.4.2.8. MEASURING RANGES....................................................................................................34

1.4.2.9. MEASURING ACCURACY...............................................................................................35

1.4.2.10. PRESSURE LOSS............................................................................................................36

1.4.2.11. PUTTING THE DEVICE INTO OPERATION...................................................................37

1.4.2.12. MAINTENANCE / LUBRICATION....................................................................................37

2. INSTALLATION ...........................................................................................................................39

2.1. ELECTRICAL CONNECTIONS ...............................................................................................39

3. TME400.........................................................................................................................................47

3.1. DISPLAY FIELD .......................................................................................................................47

3.1.1. DISPLAY TEST.....................................................................................................................48

3.1.2. RESET...................................................................................................................................48

3.1.3. BOOTING UP........................................................................................................................48

3.1.4. BATTERY REPLACEMENT ................................................................................................51

4. OPERATION.................................................................................................................................54

4.1. OPERATION CONCEPT..........................................................................................................54

4.1.1. COORDINATE SYSTEM ......................................................................................................54

4.1.2. DISPLAY AND COORDINATE SYSTEM............................................................................56

4.1.3. PARAMETER PROTECTION ..............................................................................................56

4.2. PROGRAMMING......................................................................................................................58

4.2.1. PROGRAMMING WITH THE PROGRAMMING BUTTONS ..............................................58

4.3. EQUATIONS IN THE TME400.................................................................................................61

4.3.1. VARIABLE DESCRIPTION..................................................................................................61

4.3.2. STANDARD FORMULA.......................................................................................................62

4.3.3. COORDINATES IN CONTEXT ............................................................................................62

4.3.3.1. VOLUME / METERS .........................................................................................................63

TABLE OF CONTENTS

MANUAL TME400-VCF · EN08 · July, 01st 2021

III

4.3.3.2. FLOW RATE .....................................................................................................................65

4.3.3.3. PRESSURE .......................................................................................................................66

4.3.3.4. TEMPERATURE ...............................................................................................................68

4.3.3.5. ANALYSIS.........................................................................................................................70

4.3.3.6. CURRENT OUTPUT .........................................................................................................73

4.3.3.7. ERROR / TYPE PLATE ....................................................................................................74

4.3.3.8. RS-485 INTERFACE.........................................................................................................75

4.3.3.9. ARCHIVE...........................................................................................................................76

4.3.3.10. SETTINGS.........................................................................................................................78

4.4. SPECIAL SETTINGS ...............................................................................................................81

4.4.1. CONFIGURATION OF THE CURRENT OUTPUT..............................................................81

4.5. RMGVIEWTME............................................................................................................................82

5. TECHNICAL DATA......................................................................................................................83

5.1.1. DEVICE TYPES ....................................................................................................................83

5.1.2. INPUTS..................................................................................................................................83

5.1.2.1. POWER SUPPLY..............................................................................................................83

5.1.2.2. PULSE IN MEASURING INPUTS (SENSOR 1 / 2).........................................................84

5.1.2.3. TEMPERATURE INPUT ...................................................................................................84

5.1.2.4. PRESSURE TRANSDUCER ............................................................................................84

5.1.3. OUTPUTS .............................................................................................................................85

5.1.4. DIGITAL INTERFACE ..........................................................................................................85

5.1.5. CURRENT LOOP CONNECTION........................................................................................85

5.1.6. CABLE ..................................................................................................................................87

5.1.7. CABLE CONNECTION ........................................................................................................87

5.1.8. GROUND...............................................................................................................................89

5.2. OVERVIEW OF MATERIALS IN USE.....................................................................................91

6. ERROR MESSAGES ...................................................................................................................92

APPENDIX ...........................................................................................................................................94

AMODBUS ......................................................................................................................................94

BSTRUCTURE OF THE ARCHIVES...........................................................................................103

B1 ARCHIVE SIZE ................................................................................................................................ 103

B2 ARCHIVE TYPES ............................................................................................................................. 103

B2.1 PARAMETER ARCHIVES.............................................................................................................. 104

TABLE OF CONTENTS

MANUAL TME400-VCF · EN08 · July, 01st 2021

B2.2 EVENT ARCHIVES....................................................................................................................... 104

B2.3 MEASURED VALUES ARCHIVES.................................................................................................. 105

B3 CALCULATION OF THE STORAGE SIZE ........................................................................................... 106

B4 ARCHIVE HEADER .......................................................................................................................... 106

B5 READING THE ARCHIVE DATA VIA MODBUS................................................................................... 109

CDIMENSIONS .............................................................................................................................111

DMEASURING RANGES FOR TME 400-VMF/ TME 400-VCF .................................................116

ETYPE PLATE..............................................................................................................................117

FSEAL DIAGRAMS......................................................................................................................119

GLATER INSTALLATION OF THE POWER MODULE .............................................................120

HSPARE PARTS AND ACCESSORIES .....................................................................................122

ICERTIFICATES AND APPROVALS.........................................................................................123

1 Introduction

MANUAL TME400-VCF · EN08 · July, 01st 2021

1. Introduction

1.1. Structure of the manual

The introduction of this manual comprises two parts. The first part lists general speci-

fications; the symbols used in the manual and the structure of notices are presented

and a risk assessment is provided. The differences between the TME400-VC and

TME400-VCF turbine meters with volume converters are explained. If there is no ex-

plicit reference to differences, the TME400 is superordinate for both versions.

Note

The unit of the turbine meter is always identified with an electric converter

with TME400-VC and TME400-VCF in this manual.

In addition, the first part includes specifications for the transport and storage of the

TME400. The second part of the introduction describes the features and areas of ap-

plication of the TME400; basic standards are listed and the pressure and temperature

ranges in which the TME400 can and may be used are pre-adjusted.

The second chapter describes the electrical and mechanical commissioning of the

TME400. An explanation of how to achieve the reliable commissioning of the meter

and high precision is provided.

The third chapter explains the displays of the TME400. It explains resetting, booting

and replacement of the battery.

The settings of the TME400 are explained in chapter four. In particular, all adjustable

parameters are provided there with some explanations.

The fifth chapter summarizes the technical data and the sixth chapter provides a list

of error messages.

The appendix provides details about the Modbus, measurements, type plate and seal

plans. Then the certificates and approvals are listed.

1 Introduction

MANUAL TME400-VCF · EN08 · July, 01st 2021

1.2. Purpose of the manual

This manual provides information that is necessary for fault-free and safe operation.

The TME400 was designed and produced according to the state of the art and gener-

ally recognized safety standards and directives. However, its use can entail dangers

that are avoidable by complying with this manual. The device must only be used as

intended and in technically sound condition.

Warning

Unintended use voids all warranty claims and the TME400 can also lose its

approvals.

1.2.1. Abbreviations

The following abbreviations are used:

TME400-VM

The TME400-VM is a turbine meter which is used for non-cus-

tody-transfer volume measurement (Volume Measurement) of the

operating volume of non-aggressive gases and combustion fuels

is used.

TME400-VMF

The TME400-VMF is a turbine meter that is used in custody-

transfer applications (Fiscally). The designation TME400-VMF

comprises all turbine meters.

TME400-VC

The TME400-VC also enables calculation of the standard volume

flow (Volume Corrector) from the operating volume flow in non-

custody-transfer applications.

TME400-VCF

The TME400-VCF is used in custody-transfer applications (Fis-

cally). In addition to the turbine meter, the TME400-VCF designa-

tion also includes the volume corrector.

Note

This manual only describes the TME400-VC and TME400-VCF.

1 Introduction

MANUAL TME400-VCF · EN08 · July, 01st 2021

MessEG

Measurement and Calibration Act

Law on the marketing and provision of measuring devices in the

market, their use and calibration, valid since 1/1/2015

MessEV

Measurement and Calibration Regulation

Regulation on the marketing and provision of measuring devices in

the market and on their use and calibration; 12/11/2014

MID

Measurement Instruments Directive

PTB

Physikalisch-Technische Bundesanstalt [German National Test Au-

thority]

original meter reading (Volume) of a mechanical counter

approx.

approximately

max.

maximum

min.

minimum

1.2.2. Symbols

The following symbols are used:

1, 2, …

Identifies steps for work tasks

1.2.3. Structure of notices

The following notices are used:

Danger

This warning notice informs you of imminently threatening dangers that can

arise due to misuse/operator error. If these situations are not avoided, death

or severe injuries can occur.

1 Introduction

MANUAL TME400-VCF · EN08 · July, 01st 2021

Warning

This warning notice informs you of potentially dangerous situations that can

arise due to misuse/operator error. If these situations are not avoided, minor

injuries can occur.

Caution

This notice informs you of potentially dangerous situations that can arise

due to misuse/operator error. If these situations are not avoided, damage to

the device or nearby property can occur.

Note

This notice informs you of potentially dangerous situations that can arise

due to misuse/operator error. If these situations are not avoided, damage to

the device or nearby property can occur.

This notice can provide you with helpful tips to make your work easier. This

notice also provides you with further information about the device or the

work process in order to prevent operator error.

1.2.4. Working with the device

1.2.4.1. Safety notices Danger, Warning, Caution and Note

Danger

All of the following safety notices must be observed!

Disregard of the safety notices can result in danger to the life and limb or environ-

mental and property damage.

Bear in mind that the safety warnings in this manual and on the device cannot cover

all potentially dangerous situations, because the interaction of various conditions can

be impossible to foresee. Merely following the instructions may not suffice for correct

operation. Always remain attentive and consider potential consequences.

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