Renishaw MP10 User manual

Installation and user’s guide

H-2000-5059-05-A

MP10 probe system

This document may not be copied or

reproduced in whole or in part, or transferred

to any other media or language, by any

means, without the prior written permission

of Renishaw.

The publication of material within this

document does not imply freedom from

the patent rights of Renishaw plc.

Renishaw part no: H-2000-5059-05-A

Issued: 08.05

Disclaimer

Considerable effort has been made to ensure

that the contents of this document are free from

inaccuracies and omissions. However,

Renishaw makes no warranties with respect to

the contents of this document and specifically

disclaims any implied warranties. Renishaw

reserves the right to make changes to this

document and to the product described herein

without obligation to notify any person of such

changes.

Trademarks

Renishaw® and the probe emblem used in the

RENISHAW logo are registered trademarks of

Renishaw plc in the UK and other countries.

apply innovation is a trademark of

Renishaw plc.

All brand names and product names used in

this document are trade names, service marks,

trademarks, or registered trademarks of their

respective owners.

FCC DECLARATION (USA)

FCC Section 15.19

This device complies with Part 15 of the FCC rules.

Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired

operation.

FCC Section 15.105

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used

in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference, in which case

you will be required to correct the interference at your own expense.

FCC Section 15.21

The user is cautioned that any changes or modifications not expressly approved by Renishaw plc, or

authorised representative could void the user's authority to operate the equipment.

FCC Section 15.27

The user is also cautioned that any peripheral device installed with this equipment such as a

computer, must be connected with a high-quality shielded cable to insure compliance with FCC limits.

Installation and users guide - English

ASSOCIATED SYSTEM HANDBOOKS

Description Part No.

H-2000-5044

H-2000-5073

H-2000-5062

H-2000-5057

Optical module machine (OMM)

MI 12 interface unit

Optical machine interface (OMI)

PSU3 power supply unit

SAFETY

Before working inside machines, ensure

machine is in a safe condition

Switch off power before making electrical

connections, changing probe and receiver

settings and replacing components

WARRANTY

Equipment requiring attention under warranty

must be returned to your supplier. No claims

will be considered where Renishaw equipment

has been misused, or repairs or adjustments

have been attempted by unauthorised persons.

CHANGES TO EQUIPMENT

Renishaw reserves the right to change

specifications without notice.

CNC MACHINE

CNC machine tools must always be operated

by competent persons in accordance with

manufacturers instructions.

CARE OF THE PROBE

Keep system components clean and treat the

probe as a precision tool.

PROBE IP RATING X8

PATENT NOTICE

Features of MP10 probes and features of

similar probes are the subject of one or more of

the following patents and/or patent

applications:

EP 0337669

EP 0390342

EP 0695926

JP 2,945,709

JP 2,944,401 US 5,150,529

US 5,040,931

US 5,669,151

Contents 1-1

Software requirements ......................1-23

Typical probe cycles ..........................1-24

System flow charts.............................1-26

SERVICE and MAINTENANCE........1-29

Weak link for styli with steel shaft......1-29

Diaphragm inspection ........................1-30

Diaphragm replacement ....................1-31

SCREW TORQUE VALUES .............1-32

FAULT FINDING ...............................1-34

APPENDIX 1

ADAPTOR and EXTENSIONS ..........1-37

APPENDIX 2 PSU3 ..........................1-38

APPENDIX 3 OMM............................1-38

APPENDIX 4 MI 12 ...........................1-39

APPENDIX 5 OMI..............................1-40

PARTS LIST......................................1-42

SYSTEM INSTALLATION

Typical probe systems .......................1-2

Two OMMs and remote indicator ......1-3

Performance envelope ......................1-4

System performance..........................1-8

MP10 features ...................................1-9

MP10 dimensions ..............................1-10

Modes of operation ............................1-11

Options setting switch........................1-12

Enhanced trigger circuit .....................1-12

Battery covers and battery.................1-13

Stylus spring pressure adjustment ....1-15

Stylus on-centre adjustment ..............1-16

Probe/shank mounting.......................1-16

OPERATION

LEDs ..................................................1-2

Switch-on/switch-off...........................1-11

Probe moves......................................1-22

A workpiece set-up and inspection probe is in effect another

tool in the system. A probe cycle may be included at any

stage of the machining process.

Signals are transmitted between the probe and the machine

control, via the OMP and OMM + MI 12 or alternatively the

OMP and OMI.

TYPICAL PROBE SYSTEMS

1-2

Workpiece

Probe head

Stylus

Machine spindle

Typical tool

setting probe

CNC

machine

control

Cable

Battery cover

Shank (size 25 - 50)

Optional - PSU3

power supply unit

Optional - PSU3

power supply unit

OMP - LEDs

Mounting bracket

OMI (one only)

+ CNC control

Optional - PSU3

power supply unit

MP10

inspection

probe

3 x Receive diodes

6 x Transmit LEDs

1 x Probe status LED

MI 12 interface unit

or MI 12 board

OMM (one or two)

+ MI 12

+ CNC control

MI 5, MI 8 or

MI 8-4

interface

unit

SEE PAGES 1-38, 1-39 & 1-40

OMM - Optical module machine

OMP - Optical module probe

OMI - Optical machine interface

OMM TANDEM MOUNTING

Installations with exceptionally long

spindle travel, may require a

second OMM to cover signal

reception over the full working

envelope of the probe.

The reception cones of OMM 1

and OMM 2 overlap, so they

act as one receiver.

REMOTE INDICATOR

When the probe contacts a surface

an MI 12 LED changes state and a

bleep is emitted.

If the MI 12 is hidden from the

operator, a remote lamp or bleeper

may be placed in a position where

it is easily seen or heard.

OMM TWIN MOUNTING

Each spindle of a twin

spindle machine can

accept a probe.

Although both OMM 1

and OMM 2 are

switched on, only one

probe may be used at

any one time.

1-3

TWO OMMs AND REMOTE INDICATOR

CNC machine

control

MI 12

OMM 1

Spindle

travel

OMM 2

OMM 1

MI 12

Remote

indicator

CNC machine

control

OMM 2

MP10 35° OUTPUT PROBE + OMM

Probe and OMM diodes must be

mutually in each others field of view,

and within the performance envelope

shown.

OPERATING RANGE

The OMP must be within

6 m (19.6 ft) of the OMM.

PERFORMANCE ENVELOPE

1-4

SWITCH-ON/OFF RANGE

The OMP must be within

3 m (9.8 ft) of the OMM.

35° OMP

Optical

centre

line

OMM

60°

45°

60°

45°

15°

30°

15°

0°

SWITCH ON/OFF

OPERATING

Range metres (feet)

2 (6.5)

1 (3.3)

3 (9.8)

4 (13.1)

5 (16.4)

6 (19.6)

45°

90°

15°

60°

15°

75°

45°

30°

2 (6.5)

(3.3)

3 (9.8)

4 (13.1)

5 (16.4)

6 (19.6)

2 (6.5)

1 (3.3)

3 (9.8)

4 (13.1)

5 (16.4)

6 (19.6)

45°

90°

15°

60°

15°

75°

45°

30°

60°

Probe and OMM diodes must be

mutually in each others field of view,

and within the performance

envelope shown.

SWITCH-ON/OFF RANGE

The OMP must be within

3 m (9.8 ft) of the OMM.

OPERATING RANGE

The OMP must be within

6 m (19.6 ft) of the OMM.

MP10 70° OUTPUT PROBE + OMM

PERFORMANCE ENVELOPE 1-5

SWITCH ON/OFF

OPERATING

Range metres (feet)

Optical

centre

line

2 (6.5)

3 (9.8)

4 (13.1)

5 (16.4)

6 (19.6)

OMM

60°

45°

60°

45°

15°

30°

15°

1 (3.3)

70° OMP

0°

(3.3)

3 (9.8)

OMI

60°

45°

60°

45°

15°

30°

15°

2 (6.5)

1-6 PERFORMANCE ENVELOPE

MP10 35° OUTPUT PROBE + OMI

Probe and OMI diodes must be

mutually in each others field of view,

and within the performance envelope

shown.

SWITCH-ON/OFF RANGE

and OPERATING RANGE

The OMP must be within

3 m (9.8 ft) of the OMI.

Optical

centre

line

35° OMP

2 (6.5)

1 (3.3)

3 (9.8)

90°

15°

60°

15°

75° 30°

30°

SWITCH ON/OFF

OPERATING

Range metres (feet)

0°

45°

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