Raychem E-100-L1 User manual

Kit Contents

Item Qty Description

A 1 End seal and light assembly

B 2 Insulated parallel crimps (blue)

C 1 End seal label

D 1 Cable lubricant

E 1 Cable tie

F 1 Core sealer

Stand

Strain

relief

Leash

Light

Description

The E-100-L is a NEMA 4X-rated end seal kit with a light that indicates

voltage at the end of the circuit. It is designed for use with Raychem®

BTV-CR, BTV-CT, QTVR-CT, XTV-CT, KTV-CT, and VPL-CT industrial

parallel heating cables. Once installed, the end seal is easily re-entered for

maintenance and the heating cable can be accessed without removing the

end seal. The LED indicator light provides excellent visibility.

This kit may be installed at temperatures as low as –40°F (–40°C). For

easier installation store above freezing until just before installation.

Two units are available:

E-100-L1 for 100–120 volts.

E-100-L2 for 200–277 volts.

Make sure voltage rating of light is the same as that of the heat-tracing circuit.

For technical support call Tyco Thermal Controls at (800) 545-6258.

Tools Required

• Wirecutters • Utilityknife

• Needlenosepliers • Slottedscrewdriverornutdriver

• PanduitCT-100crimptoolorequivalent

Additional Materials Required

• Pipestrap • GT-66orGS-54glassclothtape

Optional Materials

• Smallpipeadapterfor1in(25mm)andsmallerpipes:

CatalognumberJBS-SPAP/NE90515-000

This component is an electrical device that must be

installed correctly to ensure proper operation and to

prevent shock or fire. Read these important warnings

and carefully follow all of the installation instructions.

• Tominimizethedangeroffirefromsustained

electrical arcing if the heating cable is damaged

or improperly installed, and to comply with the

requirementsofTycoThermalControls,agency

certifications, and national electrical codes, ground-

faultequipmentprotectionmustbeused.Arcingmay

not be stopped by conventional circuit breakers.

• Componentapprovalsandperformancearebased

on the use of Tyco Thermal Controls-specified

parts only. Do not use substitute parts or vinyl

electrical tape.

• Theblackheatingcablecoreandfibersare

conductive and can short. They must be properly

insulated and kept dry.

• Damagedbuswirescanoverheatorshort.Donot

break bus wire strands when scoring the jacket or

core.

• Keepcomponentsandheatingcableendsdry

before and during installation.

• Buswireswillshortiftheycontacteachother.

Keep bus wires separated.

• Useonlyfire-resistantinsulationmaterials,such

as fiberglass wrap or flame-retardant foam.

• Leavetheseinstallationinstructionswiththeuser

for future use.

Health Hazard: Prolonged or repeated contact

with the sealant in the core sealer may cause skin

irritation.Washhandsthoroughly.Overheatingor

burning the sealant will produce fumes that may

cause polymer fume fever. Avoid contamination of

cigarettesortobacco.ConsultMSDSVEN0033for

further information.

CHEMTREC 24-hour emergency telephone:

(800)424-9300.

Non-emergency health and safety information:

(800) 545-6258.

Approvals

CLI, ZN1, AEx em II T* (1)

Ex em ll T*

BR-Ex em II

Hazardous Locations

(1) Except VPL

*For system Temperature Code, see heating cable or design documentation.

Class I, Div. 2, Groups A, B, C, D

Class II, Div. 2, Groups E, F, G

Class III

E-100-L is IECEx certiﬁed for use with:

BTV-CR/BTV-CT: IECEx BAS 06.0043X

QTVR-CT: IECEx BAS 06.0045X

XTV-CT: IECEx BAS 06.0044X

KTV-CT: IECEx BAS 06.0046X

VPL-CT: IECEx BAS 06.0048X

Installation Instructions

E-100-L

High-Profile End Seal with Light

WARNING: CAUTION:

E-100-L Installation Instructions

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

2 1/4"

(57 mm)

• Measureexactly21/4in(57mm).

• Lightlyscoreouterjacketaround

and down as shown.

• Bendheatingcabletobreakjacket

at score; peel off jacket.

• Removeallexposedbraid.

Striplengthguide

Inner jacket

Braid

Outer

jacket

Spacer

Conductive ﬁber

XTV-CT, KTV-CT

Bus wire

BTV-CR, BTV-CT, QTVR-CT

Bus wire

Conductive core

Inner jacket

Braid

Outer

jacket

Clear jacket

Inner jacket

Braid

Outer

jacket

Heating element

Insulated bus wire

Bus wire connection

VPL-CT

12"

(30 cm)

Drain hole

• Optional:Ifstandistobe

installed on bottom side of

pipe, knock out drain hole

prior to inserting cable.

• Slideheatingcablethrough

stand.

• Squareoffcableendwith

90°cut.

24"

(60 cm)

12"

(30 cm) 45°

Indentation (bus wire

connection on VPL

heating cables only).

• Allowapproximately

24 in (60 cm) of heating cable for installation. For VPL, cut

cable12in(30cm)frombusindentation.

• Cutoffheatingcableendatabout45°foreasierinsertion.

• Applylubricantforeasierinsertionintostand.

XTV, KTV

BTV, QTVR

Go to Step 5a

Go to Step 5b

Go to Step 5c

VPL

• Determineheatingcabletypeandcontinueasshown.

Heating Cable Types

E-100-L Installation Instructions

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

StriplengthguideforXTV,KTV,BTVandQTVR

XTV, KTV

1 3/8"

(35 mm)

Do not cut bus wires

1/4"

(5 mm)

1 3/8"

(35 mm)

Do not cut bus wires

BTV, QTVR

5a 5b

• Measureexactly

13/8in(35mm).

• Lightlyscore

inner jacket

around and down

as shown.

• Peeloffjacket.

• Cutandremove

all fiber strands.

• Scoreand

remove center

spacer.

• Removeany

remaining fiber

material from bus

wires.

• Measureexactly

13/8in(35mm).

• Lightlyscore

inner jacket

around and down

as shown.

• Peeloffjacket.

• Notchcore.

• Peelbuswire

from core.

• Scorecore

between bus

wires at inner

jacket.

• Bendandsnap

core.

• Peelcorefrom

bus wire.

• Removeany

remaining

core material

from bus wires.

Go to Step 6 Go to Step 6

E-100-L Installation Instructions

1 3/8"

(35 mm)

1/2"

(13 mm)

Do not cut bus wires

VPL

• Measureexactly

13/8in(35mm).

• Lightlyscoreinner

jacket around and

down as shown.

• Peeloffinnerjacket.

• Unwindheating

element, cut and

remove as shown.

• Lightlyscoreclear

jacket around and

down as shown.

• Removeinsulationfrom

ends of bus wires.

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

StriplengthguideforVPL

Go to Step 6

E-100-L Installation Instructions

5/8"

(15 mm)

Tubes

Make sure all strands

go into the tubes.

• Markthejacket

as shown.

8 9

• Pushcoresealerontotheheating

cable to the mark made in step 6.

Note: Extraforcemayberequiredfor

larger cables or at lower temperatures.

• Removetheguidetubesanddispose

of them in a plastic bag.

Make sure the bus

wires do not kink,

bunch, or crossover.

1 3/4"

(44 mm) Strain

relief

Braid

• Pullcablebackthroughendseal

stand until braid is just visible above

strain relief.

1/2"

(13 mm)

• Trimexposedconductors.

CAUTION: Health Hazard.

Wash hands after contact with sealant. Consult material

safety data sheet VEN0033.

• Ifneeded,re-twistandstraightenbuswires,

then insert bus wires into guide tubes as shown.

E-100-L Installation Instructions

Be sure wires

are not caught

in threads.

• Pushexcesswire

inside light. • Tightenlightontoendsealstand.

• Fastenendsealstandtopipewithpipestrap.

Do not pinch heating cable. Be sure pipe strap

is under heating cable.

• Loopandtapeextraheatingcabletopipe.

Minimumbendradiusis3/4in(20mm).

Insulated

parallel

crimps

Position

adapter this

side up.

JBS-SPA

adapter for

small pipes

Note: For 1 in (25-mm)

and smaller pipes use

adapter (purchased

separately) between

stand and pipe.

• Crimpbuswiresto

lead wires.

• Placebluecrimps

onto bus wires.

E-100-L Installation Instructions

• Insertcabletiethrough

the slot on stand and the

slot on the light, then

tighten.

Trim

Weather seal

• Applyinsulationandweather-sealthestandentry.

• Fastenendseallabeltoinsulation.

• Leavetheseinstructionswiththeenduserfor

future reference.

E-100-L Installation Instructions

Troubleshooting Guide

Problem Troubleshooting steps

Light is dim or off. 1. Checkthatlightvoltageratingmatchessupplyvoltageforheat-tracingcircuit.Supplyvoltageloweror

higher than light rating will cause malfunctions.

2. Check that heat-tracing circuit is energized. Although the circuit breaker is on, control devices such as

thermostats may switch heating cable off.

3. Followingelectricalsafetyprocedures,disconnectsupplyvoltage,unscrewlightfromendsealbaseand

check that crimp connections to heating cable bus wires are tight and not crossed or shorted. Loose

connections or shorts will cause malfunctions.

4. Withcircuitoff,attachvoltmeterleadstocrimps.Energizecircuitandmeasurevoltageatlight.Usethe

following table to determine whether the voltage measured is within the acceptable range.

Catalog name Nominal voltage Acceptable voltage range

E-100-L1 100–120Vac 58–132Vac

E-100-L2 200–277Vac 145–305Vac

• If voltage at light is in acceptable range and connections are good, the light may be defective or

damaged. Replace light.

• If there is no voltage at the light, there may be breaks in the heating cable between the power

connection and the end seal. Check for splice or tee connections that may be left open.

• If voltage at light is above specified limits, the light may be off. Voltages above specified range can damage

light. Replace light with correct version for line supply voltage or adjust supply voltage accordingly.

• If voltage at light is present but below specified limits, the light may be dim or off. The following table

lists typical causes for low voltages and possible solutions.

Cause Solution

Supplyvoltageatstartofcircuitislow(lightis

designed to work with supply voltages within 10%

of nominal).

Increase power wire gauge size to reduce volt-

age drop between panel and heating cable power

connection.

Heating cable length is too long (light is designed

to work with published maximum circuit lengths).

Splitheatingcableintomultiplecircuits.Shorten

length of heating cable.

Heating cable is started under very cold conditions

(heating-cable voltage drop is very high for first

minutes of very cold start-up).

Waitforheatingcabletowarmup.Voltageatlight

will increase.

Heating cable controller is reducing voltage (light

may not work with controllers that phase fire to

reduce line voltage).

Turn off phase firing function in heating cable

controller.

Problem Troubleshooting steps

Cap cannot be tightened

completely. 1. Check that heating cable is installed and stripped correctly. The top of the insulated parallel crimps should

be23/8in(60mm),orless,abovethetopoftheplasticstrainreliefinthestand.

2. Check that core sealer is positioned properly. The end of the core sealer must be flush against the plastic

strain relief in the stand.

3. Checkthatthethreadsonthelightandstandareclean.Theconnectionwiresbetweentheheatingcable

and the light should not be caught in stand threads.

Worldwide Headquarters

Tyco Thermal Controls

307ConstitutionDrive

MenloPark,CA94025-1164

USA

Tel (800) 545-6258

Fax (800)527-5703

[email protected]

www.tycothermal.com

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the

suitability of each product for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or

completeness of the information, and disclaims any liability regarding its use. Tyco Thermal Controls’ only obligations are those

in the Tyco Thermal Controls Standard Terms and Conditions of Sale for this product, and in no case will Tyco Thermal Controls

or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of

the product. Specifications are subject to change without notice. In addition, Tyco Thermal Controls reserves the right to make

changes–without notification to Buyer–to processing or materials that do not affect compliance with any applicable specification.

Tyco is a trademark of Tyco Thermal Controls LLC or its affiliates.

Conteúdo do kit

Item Qtde. Descrição

A 1 Conjunto do terminal final e lâmpada

B 2 Terminais paralelos isolados para crimpar (azuis)

C 1 Etiqueta do terminal final

D 1 Lubrificante de cabo

E 1 Abraçadeira

F 1 Isolante do núcleo

Suporte

Alívio de

tensão

Correia

Lâmpada

Descrição

O E-100-L é um kit de terminal final com especificação NEMA 4X com uma lâmpada

que indica a tensão na extremidade do circuito. É projetado para uso com os cabos

paralelos de aquecimento industrial modelos BTV-CR, BTV-CT, QTVR-CT, XTV-CT,

KTV-CT e VPL-CT da Raychem®. Uma vez instalado, o terminal final é facilmente

reintroduzido para manutenção e o cabo aquecedor pode ser acessado sem retirar o

terminal final. A lâmpada LED indicadora oferece visibilidade excelente.

Este kit pode ser instalado em temperaturas de até -40°C (-40°F). Para

facilitar a instalação, armazene em temperatura acima da de congelamento até

imediatamente antes da instalação.

Estão disponíveis duas unidades:

E-100-L1 para 100-120 V.

E-100-L2 para 200-277 V.

Certifique-se de que a especificação de tensão da lâmpada seja igual àquela do circuito

de traço elétrico.

Para obter assistência técnica, ligue para a Tyco Thermal Controls no número +1

(800) 545-6258.

Ferramentas requeridas

• Cortadoresdefio • Estilete

• Alicatedebicofino • Chavedefendasouchavecanhão

• FerramentadecrimpagemPanduitCT-100ouequivalente

Materiais adicionais requeridos

• Abraçadeiraparatubo • FitaadesivadefibradevidroGT-66ou

GS-54

Materiais opcionais

• Adaptadorparatubosfinosde25mm(1pol.)oumenores:

CatálogonúmeroJBS-SPAP/NE90515-000

Este componente é um dispositivo elétrico que deve

ser instalado corretamente para assegurar operação

adequada e prevenir choque elétrico ou incêndio. Leia

estes avisos importantes e siga cuidadosamente todas as

instruções de instalação.

• Paraminimizaroperigodeincêndiocausadopor

arco elétrico, caso o cabo aquecedor seja danificado

ou instalado incorretamente, e para cumprir com os

requisitos da Tyco Thermal Controls, das certificações

de agências regulamentadoras e dos códigos elétricos

nacionais, deverão ser usados equipamentos de proteção

de contra corrente de fuga à terra. Arcos voltaicos não

podem ser interrompidos por meio de disjuntores

convencionais.

• Asaprovaçõeseodesempenhodecomponentessão

baseados no uso exclusivo de peças especificadas

pela Tyco Thermal Controls. Não use peças de

reposição alternativas ou fita isolante de vinil.

• Onúcleoeasfibrasdocaboaquecedorpretosão

condutivos e podem entrar em curto. Devem ser

isolados adequadamente e ser mantidos secos.

• Fioscondutoresdanificadospodemsuperaquecerou

entrar em curto. Não quebre os fios condutores ao

cortar a capa ou o núcleo.

• Mantenhaoscomponenteseasextremidadesdocabo

aquecedor secos antes e durante a instalação.

• Osfioscondutoresentrarãoemcurtoseentraremem

contato. Mantenha os fios condutores separados.

• Usesomentemateriaisdeisolamentoresistentesao

fogo, como fitas de fibra de vidro ou espuma anti-chama.

• Deixeestasinstruçõesdeinstalaçãocomousuário

para consulta futura.

Risco para a saúde: O contato prolongado ou

repetido com o vedante no isolamento do núcleo

pode causar irritação da pele. Lave bem as mãos.

O superaquecimento ou a queima do vedante produzirá

gases que poderão causar febre. Evite contaminação por

cigarrosoutabaco.ConsulteaFISPQ(MSDS)VEN0033

para obter mais informações.

Telefone de emergência 24 horas por dia da CHEMTREC:

+1(800)424-9300.

Informações de segurança e saúde em casos de não

emergência: +1 (800) 545-6258.

Aprovações

CLI, ZN1, AEx e II T* (1)

Ex e ll T*

Locais de risco

(1) Exceto VPL

*Para obter o código de temperaturas do sistema, consulte a documentação do

projeto ou do cabo de aquecimento

Classe I, Div. 2, Grupos A, B, C, D

Classe II, Div. 2, Grupos E, F, G

Classe III

E-100-A é certiﬁcada pelo IECEx para uso com:

BTV-CR/BTV-CT: IECEx BAS 06.0043X

QTVR-CT: IECEx BAS 06.0045X

XTV-CT: IECEx BAS 06.0044X

KTV-CT: IECEx BAS 06.0046X

VPL-CT: IECEx BAS 06.0048X

BR-Ex e II

Instruções de instalação

E-100-L

Terminal final de perfil alto

AVISO: CUIDADO:

Instruções de instalação do E-100-L

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

in. 1 2

mm 10 20 30 40 50 60

pol. 1 2

2 1/4 pol.

(57 mm)

• Meçaexatamente57mm(21/4pol.).

• Corteligeiramenteaoredordacapa

externa e longitudinalmente como

mostrado.

• Dobreocaboaquecedorparaquebrara

capa no corte; retire a capa.

• Retiretodaablindagemexposta.

Guiadecomprimentodedesencapamento

Capa interna

Blindagem

Capa externa

Espaçador

Fibra condutiva

XTV-CT, KTV-CT

Fio condutor

BTV-CR, BTV-CT, QTVR-CT

Fio condutor

Núcleo condutivo

Capa interna

Blindagem

Capa externa

Capa transparente

Capa interna

Blindagem

Capa externa

Elemento de aquecimento

Fio condutor isolado

Conexão do ﬁo condutor

VPL-CT

12 pol.

(30 cm)

Furo de drenagem

• Opcional:Seosuportefor

instalado no lado de baixo do

tubo, bata no furo de drenagem

antes de inserir o cabo.

• Deslizeocaboaquecedor

através do suporte.

• Dêumaformaretangularna

extremidade do cabo com um

cortede90°.

24 pol.

(60 cm)

12 pol.

(30 cm)

45°

Reentrância (conexão

do ﬁo condutor somente

em cabos aquecedores VPL).

• Deixeaproximadamente60cm(24pol.)docaboaquecedorparaa

instalação.ParaVPL,corteocabo30cm(12pol.)dareentrânciado

condutor.

• Corteaextremidadedocaboaquecedoremaproximadamente45°para

facilitar a inserção.

• Apliquelubrificanteparafacilitarainserçãonosuporte.

XTV, KTV

BTV, QTVR

Vá para o passo 5a

Vá para o passo 5b

Vá para o passo 5c

VPL

• Determineotipodecaboaquecedorecontinuecomomostrado.

Tipos de cabo aquecedor

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