Proceq Hygropin User manual

Doc: 820 78 004E Rev: 03 Page 1/14

Filename: 20171204 Service & Repair Guide Hygropin v03.docx

Hygropin

Service Manual & Repair Guide

This document is part of the ASPO Service & Repair set and describes the procedure how to

isolate defects, disassemble the instruments, exchange parts, assemble and calibrate the

Hygropin and probes.

Key Words: Hygropin, In-situ Probe, Ambient Probe, Moisture Meter, Repair, Service,

Calibration, Manual, ASPO

Document Number : 820 78 004E

Document Revision: 03

Revision Date: 14-December-2017

Document State: released

Author: Janko Meier [email protected]

Company: Proceq SA

Ringstrasse 2

CH-8603 Schwerzenbach

Switzerland

Classification: for internal use only

Revision requests: to request revision or permission to work in deviation from this guide, please

contact the author(s) or the responsible product manager

4.12.2017 / Mei

Product will be phased out once blow out sales is completed. ASPO Kit will be discontinued

while repair parts on stock will stay active for the next years.

In case of special customer requests or calibration of probes/devices we can also refer to

Rotronic (www.rotronic.com) and their local subsidiaries.

Hygropin Service Manual & Repair Guide

Doc: 820 78 004E Rev: 02 Page 2/14

Revision History

Rev

Date

Author, Comments

14-Dec-2017

Janko Meier, Bug fixes

18-April-2011

Janko Meier, Bug fixes

15-Feb-2011

Janko Meier, Released

11-Jan-2011

Janko Meier, Draft

Table of Contents

1. ASPO Set for Hygropin.........................................................................................................3

2. Preparation............................................................................................................................4

3. Disassembling......................................................................................................................4

3.1 Housing ...........................................................................................................................................4

3.2 PCB.................................................................................................................................................5

4. Spare Part Kits......................................................................................................................6

5. Assembling...........................................................................................................................7

5.1 Housing cover and PCB..................................................................................................................7

5.2 Housing ...........................................................................................................................................8

6. Calibration.............................................................................................................................9

6.1 HW4 Service tool...........................................................................................................................12

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Filename: 20171204 Service & Repair Guide Hygropin v03.docx

1. ASPO Set for Hygropin

Pcs.

Description

780 10 800

Service & Repair Set complete

Tools

780 10 810

Calibration Chamber In-Situ Probe (5mm)

780 10 820

Calibration Chamber Ambient Probe (15mm)

780 10 830

Set Calibration Standard 10%RH (5pcs)

780 10 840

Set Calibration Standard 35%RH (5pcs)

780 10 850

Set Calibration Standard 80%RH (5pcs)

391 80 803

USB Cable TypeA - Mini-B

Documentation

820 78 004 E

Service Manual & Repair Guide

Software

780 10 860

HW4 Software (CD or Proceq FTP-Server)

Hygropin Service Manual & Repair Guide

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2. Preparation

Check Serial Number

Procedure :

Make sure you identify the serial number of the instrument before you start disassembling. You

may need this information later. The serial number can be found on :

back of the instrument

Device info screen

3. Disassembling

3.1 Housing

Opening the Hygropin

Attention :

Before opening the housing, remove the battery.

Tool :

Screw Driver Crosshead Small

Procedure :

Unscrew the 2 screws from the housing base.

Components list

Material :

Housing Cover incl. PCB

Housing Base

Battery Drawer

Crosshead Screws

Hygropin Service Manual & Repair Guide

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3.2 PCB

Removing the PCB from the housing cover

Attention :

Before handling the electronic components of the

Hygropin be sure to wear the ESD wrist strap.

Tool :

Screw Driver Crosshead Small

Procedure :

Unscrew the screw that holds the PCB in place.

Unplug the 2 connectors before removing the PCB

from the housing cover.

Components list

Material :

Housing Cover incl. Keypad

PCB complete

Screws Crosshead small

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Filename: 20171204 Service & Repair Guide Hygropin v03.docx

4. Spare Part Kits

Housing complete

Material :

780 10 100

Housing Cover

Housing Base

Battery Drawer

Sealing Strip

Keypad

Silicon Cap for USB

Screw Crosshead for PCB

Screw Crosshead for Housing

PCB complete

Attention :

Before handling the electronic components of the

Profoscope be sure to wear the ESD wrist strap.

Material :

780 10 200

PCB incl. LCD Display

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Filename: 20171204 Service & Repair Guide Hygropin v03.docx

5. Assembling

5.1 Housing cover and PCB

Components list

Attention :

Before handling the electronic components of the

Profoscope be sure to wear the ESD wrist strap.

Material :

Housing Cover

Keypad

MMI PCB complete

Screw Crosshead for PCB

Procedure :

Before you start with assembling make sure the

keypad is in the housing cover.

Place PCB into housing cover

Procedure :

Remove the protective foil from the display.

Place the PCB in the cover by sliding the plastic

anchors of the housing into the opening in the PCB.

Connect probe interfaces with PCB

Procedure :

Connect the probe interface connectors carefully to

the according counterpart on the PCB. Make sure

the inputs for probe1 and probe2 are in the right

order.

Fix PCB with screw

Tool :

Screw Driver Crosshead small

Procedure :

Fix the PCB in place using the screw.

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Filename: 20171204 Service & Repair Guide Hygropin v03.docx

5.2 Housing

Components list

Material :

Housing Cover incl. PCB

Housing Base

Battery Drawer

Sealing Strip

Screw Crosshead for Housing

Silicon Cap for USB

Procedure :

Place the sealing strips on both sides of the hous-

ing cover.

Make sure the battery drawer is positioned similar

as on the picture.

Close housing

Tool :

Screw Driver Crosshead small

Procedure :

Close housing carefully –beginning on top.

Screw on base cover using the 2 crosshead

screws.

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Filename: 20171204 Service & Repair Guide Hygropin v03.docx

6. Calibration

General Instructions

Information:

The Hygropin probes have an imprinted characteristic.

The following procedure explains a 3-point calibration to re-adjust the in-situ and ambient probe.

The 3-point calibration is conducted with 3 different humidity standards which are traceable to na-

tional standards: 10%RH, 35%RH and 80%RH.

The temperature sensor must not be calibrated. Reason: unnecessary due minimal drift, source of

errors and required equipment goes beyond the scope of ASPO.

Please consider following in general:

- Room temperature: 23°C ±2K

- No drafts in the calibration room.

- No direct sunshine.

- The values of the humidity standards apply at 23°C.

- If the temperature is different from the standard temperature of 23°C, the corresponding value of

the humidity standard has to be taken into account.

Attention :

Probe, calibrating device and the humidity standard must be at the same temperature.

1K temperature difference between the humidity standard and probe can result in up

6%RH humidity error.

Preparation of Calibration Device

Procedure :

Remove the knurled lid of the calibration device.

Insert the probe carefully into the calibration cham-

ber and seal it by screwing the holder.

Place a textile pad in the lid of the calibration

device.

Preparation of Humidity Standard

Procedure :

Hold the ampoule of the selected humidity standard

at the neck and bring the entire contents into the

further, lower part of the ampoule by swinging or

lightly tapping against the glass.

Apply Humidity Standard

Procedure :

Break the ampoule at the marked area and empty it

completely on the center of the textile pad while

tapping it lightly.

Hygropin Service Manual & Repair Guide

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Close calibration device

Procedure:

Align the calibration chamber with the probe so that

the opening for the lid points downwards. Screw on

the lid with calibration solution carefully. The probe

or screw-in thread may not come into contact with

the moisten textile pad.

Equilibrium time

Procedure:

Place the probe together with the calibration device

on the cover of the humidity standard box applied.

Switch on the Hygropin and wait.

The waiting time to reach the humidity equilibrium

depends on the humidity standard:

10%RH 45min

35%RH 45min

80%RH 60min

Humidity Calibration with Hygropin

Procedure :

Press and select the probe to calibrate.

Press to activate the Probe 1 or Probe 2

menu item.

Use to select “Humi Adjust”

Press to confirm and open the sub-menu.

Use to select the “Acquire (Enter Ref)” menu

item and press to confirm.

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