PBI CheckMate 3 User manual

ON THE QUALITY LINE

CheckMate 3

User Guide

PBI-300042-B

10/2010

CheckMate 3 EN User Guide

CheckMate 3

User Guide

PBI-Dansensor A/S

Rønnedevej 18 • DK-4100 Ringsted • Denmark

Tlf.: 57 66 00 88 • Fax: 57 66 00 99

E-mail: [email protected] • Internet: www.pbi-dansensor.com

2UserGuide EN CheckMate 3

CheckMate 3 EN User Guide 3

Table of Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Intended Use of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Safety and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes, cautions and warnings! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

CheckMate 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connection of additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .15

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Logging off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Daily Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Getting the best measurement performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Explanation of the “Response time (T95)” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Correction for CO2cross-sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

O2offset calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

O2sensor temperature sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CO2sensor temperature sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

The Measuring screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Measuring modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Selecting a product for measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Performing a measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Daily Shut-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Replacing measuring gas hose, filter and needle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Replacing printer paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4UserGuide EN CheckMate 3

3. Menus and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Main menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Product menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Edit product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

New product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Copy product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

View collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Delete all collected data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Data log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Diagnostic menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

General setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Data log setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Serial data dump specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Network setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Custom fields setup .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

User setup ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Access level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Offset (20,9%) calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Export/Import . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4. Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Basic specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Zirconia O2sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Electrochemical O2sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

CO2sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Accuracy specification (excl. calibration) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Standard calibration specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Specification conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

CheckMate 3 EN User Guide 5

Consumable parts and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Ordering items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Available User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Consumable parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Toxic and Hazardous Substances or Elements . . . . . . . . . . . . . . . . . . . . 54

6UserGuide EN CheckMate 3

CheckMate 3 EN User Guide 7

1. Introduction

Thank you for purchasing a PBI-Dansensor product, we hope that the product will fullfill your

needs.

In order to learn more about our customers and the markets we serve, we kindly ask you to

fill out the product registration form available on-line at

www.pbi-dansensor.com/register

In return we can offer to send important product information to you.

About this Manual

Intended Use of this Manual

• This manual describes the common use and maintenance procedures of the

CheckMate 3 device.

It is intended for the daily users and should be kept with the equipment for reference at all

times.

Reservations

• This manual was written and illustrated using the best possible information available at

the time of publication.

• Any differences between this manual and the equipment reflect improvements introduced

after the publication of the manual.

• Changes, technical inaccuracies and typographic errors will be corrected in subsequent

editions.

• As a part of our policy of continuous improvement, we reserve the right to alter design and

specifications without further notice.

Important!

Safety and Use

• Prior to using the equipment it is assumed that it has been properly installed and

configured as described in this manual.

• The manufacturer cannot be held responsible for any damage caused by incorrect use of

this equipment.

8UserGuide EN CheckMate 3

Notes, cautions and warnings!

Throughout the manual notes, cautions, and warnings are indicated with various icons and

written in bold like the example below:

CAUTION! Always replace a fuse with one of the same size and rating.

Explanation

NOTE! The operator should observe and/or act according to the information in

order to obtain the best possible function of the equipment.

CAUTION! The operator must observe and/or act according to the information in

order to avoid any mechanical or electrical damage to the equipment.

WARNING! The operator must observe and/or act according to the information in

order to avoid any personnel injury.

CheckMate 3 EN User Guide 9

Safety Instructions

Personnel operating and maintaining the device must be familiar with all aspects of its

operation and be proficient in maintenance.

Such personnel should review the following precautions to promote safety awareness.

General

• Always refer to the manual before operating or maintaining the equipment.

• Observe all WARNINGS, CAUTIONS and NOTES.

• Do not open the device. In case of technical problems please contact your service

provider.

• Do not cover the machine with a cloth or piece of plastic to protect it from dust, as this

prevents free air circulation around the machine and might lead to overheating.

• Do not expose the equipment to heavy moisture or heat and keep it away from direct

sunlight.

• Never short circuit or remove safety devices.

Installation

• To ensure the best installation with the least technical problems, please install equipment

as described in this manual.

• Never install the equipment in explosive environments.

• Always use correct fittings when connecting gas from the gas bottle.

• Provide adequate space around the equipment for proper ventilation.

• The units are Class 2 appliances and do not need to be connected to an earthed mains

socket-outlet.

• It is the responsibility of the owner and operator(s) of the equipment, that the installation

is made in accordance with local rules and regulations.

• When installing the equipment it is necessary to ensure proper ventilation in the room of

the installation in accordance with requirements from manufacturer.

• The manufacturer cannot be held responsible for any damage caused by incorrect

installation of this equipment.

Operation and Maintenance

• Be sure to disconnect electrical power and unplug the unit before performing any cleaning

or maintenance.

• All panels and protective guards must be in place before operating the equipment.

• When operating or maintaining the equipment always obey the relevant rules and

regulations for workers safety.

• Repair or replace damaged power cords immediately.

• Never block gas outlets or needles.

• Replace needles if they get clogged (e.g. when cutting through septa).

• Do not expose the needles to liquids.

Table of contents

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