Panasonic AFP7MC16EC User manual

Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.

To ensure that you use this product correctly, read this User’s Manual thoroughly before use.

Make sure that you fully understand the product and information on safety.

This manual uses two safety flags to indicate different levels of danger.

WARNING

If critical situations that could lead to user’s death or serious injury is assumed by

mishandling of the product.

-Always take precautions to ensure the overall safety of your system, so that the whole

system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion.

-Exposing this product to excessive heat or open flames could cause damage to the lithium

battery or other electronic parts.

CAUTION

If critical situations that could lead to user’s injury or only property damage is

assumed by mishandling of the product.

-To prevent excessive exothermic heat or smoke generation, use this product at the values

less than the maximum of the characteristics and performance that are assured in these

specifications.

-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke

generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock.

-Use the external devices to function the emergency stop and interlock circuit.

-Connect the wires or connectors securely.

The loose connection could cause excessive exothermic heat or smoke generation.

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside

of the product. It could cause excessive exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power

supply is on. It could lead to an electric shock.

-This manual and its contents are copyrighted.

-You may not copy this manual, in whole or part, without written consent of Panasonic

Industrial Devices SUNX Co., Ltd.

-Windows is a registered trademark of Microsoft Corporation in the United States and other

countries.

-EtherCATis registered trademark and patented technology, licensed by Beckhoff

Automation Gmbh, Germany.

-All other company names and product names are trademarks or registered trademarks of

their respective owners.

PLC_EC

Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read

the installation instructions and the users manual, and understand their contents in detail to

use the product properly.

Types of Manual

•There are different types of users manual for the FP7 series, as listed below. Please refer to

a relevant manual for the unit and purpose of your use.

•The manuals can be downloaded on our website:

http://industrial.panasonic.com/ac/e/dl_center/manual/

Unit name or purpose of use

Manual name

Manual code

FP7 Power Supply Unit

FP7 CPU Unit Users Manual (Hardware) WUME-FP7CPUH

FP7 CPU Unit

FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR

FP7 CPU Unit Users Manual

(Logging Trace Function) WUME-FP7CPULOG

FP7 CPU Unit Users Manual (Security Function) WUME-FP7CPUSEC

Instructions for Built-in

LAN Port

FP7 CPU Unit Users Manual

(LAN Port Communication) WUME-FP7LAN

FP7 CPU Unit User's Manual (EtherNetIP

Communication) WUME-FP7CPUETEX

FP7 CPU Unit Users Manual (EtherNet IP

communication) See our web site.

FP7 Web Server Function Manual See our web site.

Instructions for Built-in

COM Port

FP7 series Users Manual (SCU communication) WUME-FP7COM

FP7 Extension Cassette

(Communication)

(RS-232C/RS485 type)

FP7 Extension Cassette

(Communication)

(Ethernet type)

FP7 series Users Manual (Communication

cassette Ethernet type) WUME-FP7CCET

FP7 Extension (Function)

Cassette

Analog Cassette

FP7 Analog Cassette Users Manual WUME-FP7FCA

FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit Users Manual WUME-FP7DIO

FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME-FP7AIH

FP7 Analog Output Unit FP7 Analog Output Unit Users Manual WUME-FP7AOH

Thermocouple Multi-analog

Input Unit Thermocouple Multi-analog Input Unit

RTD Input Unit

Users Manual

WUME-FP7TCRTD

RTD input unit

FP7 Multi Input/Output Unit FP7 Multi Input/Output Unit Users Manual WUME-FP7MXY

FP7 High-speed Counter Unit FP7 High-speed Counter Unit Users Manual WUME-FP7HSC

Types of Manual

Unit name or purpose of use

Manual name

Manual code

FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME-FP7PG

FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP

FP7 Serial Communication

Unit FP7 series Users Manual (SCU communication) WUME-FP7COM

PHLS System PHLS System Users Manual WUME-PHLS

Programming Software

FPWIN GR7 FPWIN GR7 Introduction Guidance WUME-FPWINGR7

Glossary

iii

Glossary

To make explanations simple, abbreviations are used for the following terms.

Abbreviation Name Description

FP7 MC Unit FP7 Motion Control Unit The product name of the unit described in this manual.

CMI Control Motion

Integrator The software for stting parameters of FP7MC Unit.

As for the following terms, they are expressed differently in software, manuals and

specification concerning FP7 MC Unit and Servo Amplifier A5B.

FP7 MC Unit A5B Description

Station address Station alias

This shows the unit numbers allocated to slaves on

EtherCAT network. The left two terms have the same

meaning.

- General-purpose

monitor input

Five inputs of symbols SI-MON1 to SI-MON5 are allocated

on the A5B side.

General-purpose

input -

On the FP7 MC Unit side, eight signals of A5B are treated

as "general-purpose input" and can be monitored through

the unit memory.

NOT, POT, HOmE, SI-MON1 to SI-MON5

For using it in combination with FP7 MC Unit, SI-MON3 and

SI-MON4 are used as limit inputs. NOT and POT are not

used.

- General-purpose output On the A5B side, one input of symbol EX-OUT1 is

allocated.

General-purpose

output -

On the FP7 MC Unit side, one signal to A5B are treated as

"general-purpose output" and can be written through the

unit memory.

EX-OUT1

Table of Contents

1. Unit Functions and Restrictions....................................... 1-1

1.1 Functions of Motion Control...................................................................1-2

1.1.1 Functions of Unit .....................................................................................1-2

1.1.2 List of Models ..........................................................................................1-3

1.2 Restrictions............................................................................................1-4

1.2.1 Supported Functions ...............................................................................1-4

1.2.2 Restrictions by Power Consumption in FP7 System...............................1-5

1.2.3 Applicable Versions of FPWINGR7 and FP7 Units.................................1-5

1.3 System Configuration ............................................................................1-6

1.3.1 Example of System Configuration ...........................................................1-6

1.3.2 Type of Software .....................................................................................1-7

1.4 Mechanism of Processing......................................................................1-8

1.4.1 Schematic View.......................................................................................1-8

1.4.2 Operation When Powe Supply Turns On ................................................1-9

1.4.3 Start/Stop by User Programs ..................................................................1-9

2. Names and Functions of Parts ......................................... 2-1

2.1 Names and Functions of Parts...............................................................2-2

2.1.1 Names and Functions of Parts................................................................2-2

2.1.2 Operation monitor LEDs..........................................................................2-3

2.1.3 ESM (State Transition Diagram) .............................................................2-4

3. Installation and Wiring ...................................................... 3-1

3.1 Settings of Servo Amplifier A5B.............................................................3-2

Table of Contents

3.1.1 Checking Rotary Switches ......................................................................3-2

3.1.2 Connection of Input Signals ....................................................................3-3

3.2 Connection of Network.......................................................................... 3-4

3.2.1 Wiring ......................................................................................................3-4

3.2.2 Precautions on Wiring .............................................................................3-4

4. Basic Procedure................................................................. 4-1

4.1 Section Details ...................................................................................... 4-2

4.2 Registration in I/O Map ......................................................................... 4-3

4.2.1 Creation of I/O map .................................................................................4-3

4.2.2 Download of I/O map ..............................................................................4-4

4.2.3 Storage of I/O map ..................................................................................4-4

4.2.4 Confirmation of I/O Allocation .................................................................4-4

4.2.5 Confirmation of Slot Numbers .................................................................4-5

4.3 Setting of Used Axes............................................................................. 4-6

4.3.1 Registration of Used Axes.......................................................................4-6

4.4 Setting of Network Configuration......................................................... 4-10

4.4.1 Registration of Slaves (Offline) .............................................................4-10

4.4.2 Registration of Slaves (Online) .............................................................4-12

4.4.3 Setting of Station Addresses and Axis Numbers ..................................4-14

4.4.4 Download to FP7 MC Unit.....................................................................4-16

4.4.5 Restarting Power Supplies and Checking Communication State .........4-18

4.5 Connection of Limit and Near Home Switches .................................... 4-20

4.5.1 Connection of Input Signals ..................................................................4-20

4.5.2 Pin Assignment Setting of Servo Amplifier ...........................................4-21

4.5.3 Checking Servo Amplifier Input State ...................................................4-23

4.5.4 Settings of FP7 MC Unit........................................................................4-24

4.5.5 Download to FP7 MC Unit.....................................................................4-25

4.5.6 Checking Input State .............................................................................4-25

4.6 Saving and Managing Files................................................................. 4-26

4.6.1 File Type................................................................................................4-26

Table of Contents

4.6.2 Saving as CMI Files ..............................................................................4-26

4.6.3 Export to CSV Files ...............................................................................4-27

5. Settings of FP7 MC Unit .................................................... 5-1

5.1 MC Common Settings ...........................................................................5-2

5.1.1 MC Common Settings Dialog Box...........................................................5-2

5.1.2 MC Common Settings Parameters .........................................................5-3

5.2 Axis Parameter Settings ........................................................................5-5

5.2.1 Setting by CMI.........................................................................................5-5

5.2.2 Axis Parameters (Basic Setup) ...............................................................5-6

5.2.3 Axis Parameters (Options) ......................................................................5-7

5.2.4 Axis Parameters (Operation)...................................................................5-8

5.3 Positioning Table Setting .....................................................................5-10

5.3.1 Construction of Positioning Tables........................................................5-10

5.3.2 Operation Patterns and Tables .............................................................5-13

5.4 Synchronous Parameter and Cam Pattern Settings.............................5-14

5.4.1 Synchronous Parameter Settings .........................................................5-14

5.4.2 Cam Pattern Setting ..............................................................................5-15

5.5 Confirmation of Setting Contents .........................................................5-16

5.5.1 Check on Parameter Data.....................................................................5-16

5.5.2 Comparison of Parameter Information ..................................................5-16

5.6 Transfer of Parameters........................................................................5-18

5.6.1 Writing Parameters to Unit ....................................................................5-18

6. Data Transfer to MC Unit and Test Operation.................. 6-1

6.1 Before Turning On the Power ................................................................6-2

6.2 Procedure for Turning On the Power .....................................................6-3

6.2.1 Procedure for Turning On the Power ......................................................6-3

6.2.2 Procedure for Turning Off the Power ......................................................6-3

Table of Contents

vii

6.3 Checking While the Power is ON .......................................................... 6-4

6.3.1 Items to Check When the Power is ON...................................................6-4

6.3.2 Checking Network Communication State ...............................................6-5

6.3.3 Checking the safety circuit by the PLC unit ............................................6-6

6.3.4 Checking the Operation of Near Home Switch .......................................6-7

6.3.5 Checking Rotating and Moving Directions and Moving Distance ...........6-7

6.4 Monitor Function of CMI........................................................................ 6-8

6.4.1 Status Monitor .........................................................................................6-8

6.4.2 Data Monitor..........................................................................................6-10

6.5 Tool Operation Function of CMI .......................................................... 6-12

6.5.1 Tool Operation Function........................................................................6-12

6.5.2 Serve ON/OFF with Tool Operation Function .......................................6-14

6.5.3 JOG Operation with Tool Operation Function.......................................6-16

6.5.4 Home Return by Tool Operation Function ............................................6-18

6.5.5 Positioning by Tool Operation Function ................................................6-20

6.5.6 Teaching by Tool Operation Function ...................................................6-23

7. Creation of User Programs................................................ 7-1

7.1 How to Create User Programs .............................................................. 7-2

7.1.1 Basic Configuration of Program ..............................................................7-2

7.2 Overview of Programs........................................................................... 7-4

7.2.1 Reading Data From Input Control Area ..................................................7-4

7.2.2 Servo ON/OFF Control Program.............................................................7-5

7.2.3 Start Enabled Program............................................................................7-6

7.2.4 Each Control Programs...........................................................................7-6

7.2.5 Writing Data to Output Control Area .......................................................7-7

7.3 Precautions On Programming ............................................................... 7-8

7.3.1 Turning Off Power Supply Clears Contents in Unit Memories................7-8

7.3.2 Operation Cannot be Switched Once One Operation Has Started.........7-8

7.3.3 Operation When PLC Mode Changes From RUN To PROG. ................7-8

Table of Contents

viii

8. Automatic Operation (Position Control) .......................... 8-1

8.1 Basic Operation.....................................................................................8-2

8.1.1 Patterns of Position Control.....................................................................8-2

8.1.2 Setting and Operation of E-point Control ................................................8-4

8.1.3 Setting and Operation of P-point Control ................................................8-6

8.1.4 Setting and Operation of C-point Control ................................................8-8

8.1.5 Setting and Operation of J-point Control...............................................8-10

8.2 Interpolation Control ............................................................................8-12

8.2.1 Type of Interpolation Control (Two-axis Interpolation) ..........................8-12

8.2.2 Type of Interpolation Control (Three-axis Interpolation) .......................8-14

8.2.3 Setting and Operation of Two-Axis Linear Interpolation .......................8-17

8.2.4 Setting and Operation of Two-Axis Circular Interpolation .....................8-19

8.2.5 Setting and Operation of Three-Axis Linear Interpolation.....................8-21

8.2.6 Setting and Operation of Three-Axis Spiral Interpolation......................8-23

8.3 Repeat Function ..................................................................................8-25

8.3.1 Overview of Repeat Operation..............................................................8-25

8.3.2 Stop Operation During Repeat Operation .............................................8-26

8.3.3 Setting and Operation of Repeat...........................................................8-27

8.4 Sample Programs................................................................................8-29

8.4.1 Sample Programs (E-point, C-point and C-point Controls)...................8-29

8.4.2 Precautions on Programming................................................................8-31

8.5 Rewriting Positioning Data by User Programs .....................................8-32

8.5.1 Overview of Function.............................................................................8-32

8.5.2 Procedure of Rewriting..........................................................................8-33

8.5.3 Sample Program (Rewritign Positioning Tables) ..................................8-34

9. Automatic Operation (Synchronous Control).................. 9-1

9.1 Synchronous Control .............................................................................9-2

9.1.1 Overview of Synchronous Control...........................................................9-2

9.2 Settings for Master and Slave Axes.......................................................9-4

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