Ossenberg INFRAGAS-109 User manual

GAS ANALYZER

INFRAGAS-109 - INFRAGAS-205 • INFRAGAS-209

INFRAGAS-305 • INFRAGAS-309

OPERATION AND

MAINTENANCE MANUAL

Edition RAEE: June 2010

Vers. 1.20

ASSEMBLAD – Automotive Division - Tec nical dept.

…. \ M109-205-209-305-309_GB12_01-2010.doc

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

Note:

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

INDEX

1 GENERAL INFORMATION.............................................................................. 5

2 TECHNICAL DATA .......................................................................................... 6

3 DESCRIPTION................................................................................................. 8

3.1 GENERAL SPECIFICATIONS....................................................................... 8

3.2 FRONT PANEL INFRAGAS-205/305............................................................ 9

3.3 KEYBOARD................................................................................................. 10

3.4 REAR PANEL INFRAGAS 205/305............................................................. 11

3.5 CONNECTOR PANEL INFRAGAS 109....................................................... 12

3.6 CONNECTOR PANEL INFRAGAS 209/309................................................ 12

3.7 GAS PANEL INFRAGAS 109...................................................................... 13

3.8 GAS PANEL INFRAGAS 209/309............................................................... 13

3.9 DISPLAY AND MENU ................................................................................. 14

3.10 ACCESSORIES......................................................................................... 20

3.11 MOTORCYCLE PROBE............................................................................ 20

4 INSTALLATION.............................................................................................. 22

4.1 TRANSPORT AND INSTALLATION ............................................................ 22

4.2 CONNECTION TO POWER SUPPLY.......................................................... 22

5 OPERATION .................................................................................................. 23

5.1 OPERATIONS TO BE AVOID..................................................................... 23

5.2 NOTES AND CAUTIONS............................................................................ 23

5.3 INSTRUMENT POWER ON........................................................................ 24

5.4 STANDARD MEASURE FOR CAR............................................................. 24

5.5 STANDARD MEASURE FOR MOTORCYCLE............................................ 24

5.6 SMOKE METER.......................................................................................... 25

5.7 RPM COUNTER.......................................................................................... 25

5.8 SPEEDOMETER......................................................................................... 25

5.9 EOBD .......................................................................................................... 25

5.10 PRINTER................................................................................................... 25

5.11 MCTC-NET................................................................................................ 25

5.12 LAW AND DEFINITION REFERENCES ................................................... 26

5.13 HC RESIDUAL TEST ................................................................................ 27

5.14 LEAK TEST ............................................................................................... 27

6 “INFPLUSWIN” SOFTWARE ........................................................................ 28

6.1 GAS ANALYZER......................................................................................... 29

6.2 FUNCTION KEY.......................................................................................... 30

6.3 DISPLAYED FIELDS................................................................................... 30

6.4 INPUT LIMITS AND VEHICLE DATA.......................................................... 31

6.5 TEST EXECUTION...................................................................................... 32

6.6 REPORT PRINTOUT .................................................................................. 33

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

7 STANDARD MAINTENANCE......................................................................... 34

7.1 INSTRUMENT CLEANING.......................................................................... 34

7.2 FUSE REPLACEMENT ............................................................................... 34

7.3 CARBON FILTER REPLACEMENT............................................................ 34

7.4 OXYGEN SENSOR REPLACEMENT ......................................................... 34

7.5 NOX SENSOR REPLACEMENT................................................................. 34

8 TROUBLESHOOTING ................................................................................... 35

8.1 PONYDOCTOR........................................................................................... 37

9 METROLOGICAL LOGBOOK ....................................................................... 38

10 USER INFORMATION - RAEE DIRECTIVE

(#)

........................................... 38

11 WARRANTY................................................................................................. 39

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

1 GENERAL INFORMATION

Please read carefully this manual before use and strictly attain to the following instructions

to carry out measures and maintenance operations.

INFRAGAS-109 / 209 / 309 / 205 / 305 are infrared gas analyzers to measure car and

motorcycle exhaust gas.

Some operation, measure, device or function have an asterisk between brackets (*); this

means that such operation, measure, device or function is available only on certain

models while on others can be an optional.

The technical characteristics and homologations may be referred only on certain models.

Open the equipment only during operation for which it is clearly indicated and after having

switched off the power supply; close the equipment and put it in the original configuration

before switching on again, in particular close and lock the cover.

Take care of the correct tubing and pipe connection, avoid to breath fumes and make sure

they can be dispersed in an open ambient.

The manufacturer decline every responsibility in case of an incorrect use or an use not

expressly specified in this manual; the responsibility is anyhow limited to the equipment’s

repair operation with the exclusion of any other direct or indirect damage.

For more information please read the chapter “Warranty condition”.

For technical support or spare parts requests please read the chapter “Technical Support”

Due to the continuous technical development of Assemblad equipments, the gas analyzer

could have new functions, or modified functions, than that specified on this manual.

The gas analyzers performs measures in compliance with Italian “D. M. n. 628 of

23/10/1996”, and subsequent modifications as for “Circ. n. 88/95 of 6/09/1999”.

The gas analyzer performs measures in compliance with Italian “D. M. of 16/01/2000” ,

and subsequent modifications as per “C. d. of M.d.T. of 4/01/2002” and “Circ. 64/404 of

19/01/2005”

The gas analyzers is approved in accordance with the MCTCNET technical and functional

specifications as per “Circolare n. 6247/698 del 16/11/1999” and subsequent modifications

and integrations.

The gas analysers are homologated for OIML R99, edition 2008, class 00.

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

2 TECHNICAL DATA

RANGE AND RESOLUTION

RANGE RESOLUTION

CO 0 ÷ 9.99 vol. % 0.001 %

CO2 0 ÷ 19.99 vol. % 0.01 %

HC 0 ÷ 15000 ppm 1 ppm

O2 0 ÷ 25,0 vol. % 0,01%

RPM 0 ÷ 9999 rpm/1' 1 rpm/1'

Oil Temp. 0 ÷ 150 °C 0.1 °C

Int. Temp. 0 ÷ 50°C 0.1 °C

Amb. Press. 800 ÷ 1050 mbar 1 mbar

NOx (*) 0 ÷ 5000 ppm 1 ppm

CO corr. 0 ÷ 9.9 vol. % 0.1 %

Lambda 0.500 ÷ 2.000 0.001

OPERATIONAL CHARACTERISTIC

Response Time - 20 sec. max

Warming Time - 2 min. typical

Temperature range - 0 °C ÷+ 40 °C

Supply - 9 ÷16 Vcc

Power - 30 W max

Barometric pressure - 850 ÷1060 mbar

Gas flow - 3 l/min

Compressed air (*) - from 2 to 4 bar

Periodic calibration - 12 months max.

Dimensions - 263x155x84 mm (Infragas-109)

- 290x198x168 mm (Infragas-209/309)

- 344x160x270 mm (infragas-205/305)

Weight without pipe - 2,0 Kg about (Infragas-109)

- 5,8 Kg about (Infragas-209/309)

- 3,0 Kg about (Infragas-205/305)

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

DISPLAY – KEYBOARD

N. 1 Display LCD with backlight 240*128 pixel.

N. 16 alphanumerical keys.

PRINTER

Thermal printer 32 column customizable with workshop data.

SERIAL INTERFACE

1 or 5 (*) serial interface RS-232 9 pin, 9600 baud, 8 bit, no parity, 1 stop bit.

OTHER FUNCTIONS

Compatible with communication protocol MCTCNET

Low flow warning

Automatic and continuous condense drainage

Automatic calibration

Error indication

Clock – calendar (*)

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

3 DESCRIPTION

INFRAGAS-205 PONY is an multifunctional exhaust gas analyzer for vehicles based on

microprocessor electronic.

3.1 GENERAL SPECIFICATIONS

- CO, CO2 and HC measure with non dispersive infrared absorption method.

- O2 (oxygen) measure with electrochemical transducer contained into the equipment.

- RPM measure using an external universal RPM counter.

- Oil temperature measure with a dedicated probe.

- Lambda and CO correction calculation in accordance with the international norms.

- Ambient pressure measure with barometric pressure transducer.

- Internal temperature measure for measures compensation.

- Clock/Calendar with a dedicated battery in order to maintain data also with power off.

Date and time can be easily set with the keyboard (see specific chapter) or using a

PC connection.

- Automatic drainage of condense. In case a fault occurs an indication will appear on

the display and the gas suction will stop.

- Motorcycle version performs an automatic cleaning of the probe during every

calibration.

- Visualization of each value on the hi-intensity backlight LCD for the best visibility in

every working area.

- Thermal printer, customizable with workshop data. Each measured value, also the

ones not displayed, will be printed.

- Membrane protected keyboard to avoid moisture and liquid ingress.

- Gas filter device (condense separator and corpuscular filter) fitted on rear panel for a

quick and easy maintenance.

- Display indication of faults as: missing flow, pneumatic line fault , condense drainage

fault, etc.

- Measure with automatic calibration, test procedures indication and vehicle gas

suction indication.

- Standard serial interface RS-232 for connections with personal computer and other

equipments.

- Bluetooth interface for connections with personal computer and other equipments (*).

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

3.2 FRONT PANEL INFRAGAS-205/305

Main items on the front panel of Infragas-205/305:

1) Display LCD

2) Keyboard

3) Thermal printer.

ASSEMBLAD Infragas-109-205-209-305-309_GB12 – Operation and maintenance manual

ASSEMBLAD S.r.l. - Costruzioni Elettronic e - 50013 Campi Bisenzio - Firenze - Italy

E-mail: [email protected] - Web: www.assemblad.it

3.3 KEYBOARD

Keyboard Infragas 205/305

Key MEAS: Start measure.

Key OK/PRINT: Confirm entered data.

Print results when test is finished.

Key F3: Force test to continue or end also in case of non positive data.

Key ESC. Stop test execution and go back to main menu.

Go back of one level when into a menu.

Key 0 ÷9 Alphanumerical data input (mobile phone style).

Key Arrows Choice of set-up data.

Alphanumerical data cancellation.

LCD contrast setting.

Choice of data to be displayed.

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