Opitec Floating Ball User manual

E109818#1

109.818

Content

Quantity Size (mm) Designation Part No.

wooden strip 1 150x10x10 internal parts 1

wooden strip 2 250x10x5 external strip 2

wooden strip 2 250x20x5 external strip 3

welding wire 1 250x1 mounting (ball) 4

cylinder head screw 1 40x4 mounting 5

nut 2 M4 mounting 6

cap nut 1 M4 mounting 7

washer 4 ø 4,3 mounting 8

brass case 1 ø5x25 mouthpiece 9

polystyrene ball 1 ø 30 oating ball 10

Required Tools:

pencil,

ruler,

fretsaw,

drill ø 4/5,

wood glue,

side cutter,

round nose pliers,

round bar or cardboard tube approx. ø

20 mm

A Game of Skill - Floating Ball

Please Note

Bei den OPITEC Werkpackungen The

OPITEC range of projects is not inten-

ded as toys for young children. They

are teaching aids for young people

learning the skills of Craft, Design and

Technology. These projects should

only be undertaken and operated with

the guidance of a fully qualied adult.

The nished projects are not suitable

to give to children under 3 years old.

Some parts can be swallowed. Danger

of suocation!

2E109818#1

Instructions

1. Use your fretsaw to cut o a 10mm

and a 20mm piece of the wooden

strip (1) as shown

2. Brush the wooden strip (2) with wood

glue at the narrow side

4. Next brush the 20 mm piece (step 1)

with wood glue.

5. Glue the piece ush to the strips 2+3.

Then glue the 10 mm piece to the

other end as well

6. After that use wood glue to glue the

wooden strip (2) ush to the two pie-

ces and the wooden strip (3) as shown

7. Glue the second wooden strip (3) as

a cover and mark the side with the

20 mm piece. Afterwards mark the

middle of the opposite front side by

dint of diagonals

8. Measure 15 and 50 mm on the

marked side and place a marking on

the cover.

10. Clamp the work-

piece vertically in

a vice as shown

and drill a hole

ø 5mm for the

mouthpiece

11. Now clamp the workpi-

ece horizontally in the

vise and drill two holes ø

4mm into the strip. Drill

one at the 15 mm mark

and the other one at the

50mm marking

3. In addition glue the wooden strip

(2) to the other wooden strip (3) as

shown

9. Measure 10mm from the side and

mark the center of the strip on the 15

and 50 mm markings

E109818#1

35mm

Instructions

12. Put the brass case (9) into the 5mm

hole to use it as mouthpiece.

14. Wrap the bending wire (4) hard

around a round bar or a cardboard

tube..

Note:

The diameter should be 20-25 mm

thereby the polystyrene ball ts well.

15. Use the pliers to bend the legs of the

wire by 180° in the opposite direction)

16. Place a washer (8) on the cylinder

head screw (5) and plugging both

through the hole from bottom to

top

17. Place a washer (8) on the screw and

tighten it with a nut (6) as shown.

18. Screw another nut (6) onto the screw

and place a washer (8) on it

19. Place the bent bracket on the screw

as shown

20. Then place a washer (8) on it.

21. Secure the support with the cap nut

(7).

22. Last place the polystyrene ball.

Done!

23. Colour the game at will

screw

air hole in

the cover

bending template

13. Bend the bending wire according to

the template and cut the overlaying

ends

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