Omron Z500 Series User guide

Cat. No. Z158-E1-1 Note: Specifications subject to change without notice. Printed in Japan

0202-

Authorized Distributor:

Multi-Dimensional Controller

Setup Manual

Manual

Cat. No. Z158-E1-1

Multi-Dimensional Controller

Z500

About this Manual

Manual 1: Setup Manual

Installation

Wiring

Please read the following manuals carefully and be sure you understand the information provided

before attempting to install or operate the Z500.

This manual describes the hardware for the Z500

(Multi-Dimensional Controller) and how to install the

components.

Be sure to read this manual first.

Manual 2: Operation Manual

Starting the Z500

and Positioning

the Workpiece

Adjusting Images

Setting

Measurement

Conditions

and Executing

Outputting to

External Devices

SECTION 2 Basic Operations

This section describes how to start the Z500

and how to display images on the monitor.

SECTION 7 I/O Format

This section provides details on the inputs and outputs

used for communications with external devices via

terminal blocks or RS-232C.

• Communications settings

• I/O format

• Timing for communications

SECTION 3

Menus for Conversational Menu

• Basic settings required for measurement

• Measurement of consistent workpieces

Menus for Conversational Menu

Settings can be made easily by entering

information as requested - just as

though you are having a conversation

with the Z500.

SECTION 4 Menus for Expert Menu

• Customized settings

• Detailed settings

• Measurement of workpieces placed at different

positions

Menus for Expert Menu

More detailed setting, such as position

compensation for workpieces placed at

different positions, can be made.

Cat. No. Z159-E1-1

Multi-Dimensional Controller

Z500

Operation Manual

Manual

Cat. No. Z000-E1-1

Cat. No. Z158-E1-1

Multi-Dimensional Controller

Setup Manual

Manual

Cat. No. Z000-E1-1

Multi-Dimensional Controller

Z500

OMRON Corporation

Industrial Automation Company

Application Sensors Division

Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan

Tel:(81)75-344-7068 / Fax:(81)75-344-7107

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit

Carl-Benz Str. 4, D-71154 Nufringen,

Germany

Tel:(49)7032-811-0 / Fax:(49)7032-811-199

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173

U.S.A.

Tel:(1)847-843-7900 / Fax:(1)847-843-8568

OMRON ASIA PACIFIC PTE.LTD.

83 Clemenceau Avenue, #11-01, UE Square,

239920 Singapore

Tel:(65)835-3011 / Fax:(65)835-2711

OMRON CHINA CO.,LTD.

BEIJING OFFICE

Room 1028, Office Building,

Beijing Capital Times Square,

No.88 West Chang'an Road,

Beijing, 100031 China

Tel:(86)10-8391-3005 / Fax:(86)10-8391-3688

Manual

INTRODUCTION

SECTION 1 SECTION 2 SECTION 3 SECTION 4

Multi-Dimensional Controller

Z500

Z500-MC10

Setup Manual

INTRODUCTION 3

SECTION 1

Wiring and Connection 17

SECTION 2

Installation 25

SECTION 3

Connecting External Devices 39

SECTION 4

Troubleshooting and Maintenance 51

2Z500

Setup Manual

Special or Critical Applications

When the Z500 will be used in one of the conditions or applications listed below, allow extra safety

margins in ratings and functions, add extra safety feature such as fail-safe systems, and consult your

OMRON representative.

• Operating conditions or environments which are not described in the manual

• Nuclear power control systems, railroad systems, aviation systems, vehicles, combustion systems,

medical equipment, amusement equipment, or safety equipment

• Other systems, machines, and equipment that may have a serious influence on lives and property and

require extra safety features

Product Availability

Some of the products listed may not be available in some countries. Please contact your nearest

OMRON sales office by referring to the addresses provided at the back of this manual.

form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written

permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because

OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject

to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON

assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use

of the information contained in this publication.

Z500

Setup Manual

INTRODUCTION

Table of Contents

INTRODUCTION

Table of Contents

INTRODUCTION.................................................................................... 3

Table of Contents..........................................................................................................3

Precautions on Safety..................................................................................................4

Laser Safety...................................................................................................................5

Export of the Products .................................................................................................9

Caution.........................................................................................................................10

Notice...........................................................................................................................11

Confirming Package Contents...................................................................................15

Editor's Note................................................................................................................16

SECTION 1

Wiring and Connection...................................................................... 17

1-1 Basic System Configuration..............................................................................18

1-2 Component Names and Functions ...................................................................20

1-3 Power Supply and Ground.................................................................................22

SECTION 2

Installation .......................................................................................... 25

2-1 Mounting the Controller.....................................................................................26

2-2 Mounting the Sensor..........................................................................................28

SECTION 3

Connecting External Devices............................................................ 39

3-1 Terminal Block Connections.............................................................................40

3-2 RS-232C Connections........................................................................................44

3-3 Linear Sensor Controller Connections.............................................................46

SECTION 4

Troubleshooting and Maintenance................................................... 51

4-1 Troubleshooting .................................................................................................52

4-2 Maintenance........................................................................................................54

4-3 Specifications and Dimensions.........................................................................55

INTRODUCTION

Precaution on Safety

Z500

Setup Manual

INTRODUCTION

Precaution on Safety

OMRON products are manufactured for use according to proper procedures by a qualified operator and

only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the

information provided with them. Failure to heed precautions can result in injury to people or damage to

property.

DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury, or property damage.

WARNING Failure to read and understand the information provided in this manual may result in

personal injury or death, damage to the product, or product failure. Please read

each section in its entirety and be sure you understand the information provided in

the section and related sections before attempting any of the procedures or opera-

tions given.

Z500

Setup Manual

INTRODUCTION

Laser Safety

INTRODUCTION

Laser Safety

This manual uses the following signs and symbols to ensure safe operation of the Z500.

These signs and symbols are important for avoiding injury to people or damage to the product. Be sure

to pay attention to them.

Their meanings are given below.

Warning

Signs and Symbols

Safety precautions for using laser equipment

WARNING Do not to expose your eyes to the laser radiation either directly or

indirectly (i.e., after reflection from a mirror or shiny surface).

The laser radiation has a high power density and exposure may

result in loss of sight.

The Z500 series uses laser as the light source and is classified as shown below

according to the IEC standard (IEC60825-1).

Labeling on Laser Use

The Z500 has, on the side of its sensor, a warning label as shown below.

WARNING Indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

Laser Beam Hazard

Cautions to Indicate Potential Laser Beam Hazard

Z500-SW2 Z500-SW17

Wavelength 650 nm 658 nm

Maximum pulse duration 10 ms 17.5 ms

Cycle 0.5 to 10 ms 0.5 to 25 ms

Peak power 1 mW max. 15 mW max.

Class 23B

Z500-SW2 Z500-SW17

INTRODUCTION

Laser Safety

Z500

Setup Manual

INTRODUCTION

Safety Device

The Z500 is equipped with laser radiation warning lamp and laser off input

circuit. Interlocking unit can be configured in the external circuit.

Unless the product is in Run Mode, however, laser off input from the external

circuit is disabled. This ensures stable measurement. Be sure to use laser-

shielding safety goggles when installing or adjusting Z500-SW17.

Safety Instructions

• Use laser enclosure device to prevent specular object from reflecting laser

beam.

When used without an enclosure, be sure to avoid a laser path from eye level.

• Safe distance (Nominal Optical Hazard Distance: NOHD) is approximately 1

m; it is advisable, however, to terminate the laser on its path if possible. Non-

reflective, flatting material is recommendable for termination.

• Be sure to use laser-shielding safety goggles when installing or adjusting

Z500-SW17.

Outline of IEC60825 Standard

The following are the safety measures to be taken by the user for each type of

laser equipment.

Classification

Requirements Class 1 Class 2 Class 3A Class 3B* Class 4

Remote interlock Not required Connect to room or door

circuits

Key control Not required Remove key when not in

use

Beam attenuator Not required When in use prevents

inadvertent exposure

Emission

indicator device Not required Indicates laser is

energized

Warning signs Not required Follow precautions on

warning signs

Beam path Not

required Terminate beam at end of useful length

Specular

reflection Not required Prevent unintentional

reflections

Eye protection Not required

Required if engineering

and administrative proce-

dures not practicableand

MPE exceeded

Protective

clothing Not required Sometimes

required Specific

requirements

Training Not required Requiredfor all operator and

maintenance personnel

* With respect to the requirements of remote interlock connector, key control, beam

attenuator, and emission indicator, Class 3B laser products not exceeding five times

the AEL of Class 2 in the wavelength range of 400 nm to 700 nm are to be treated as

Class 3A laser products.

Z500

Setup Manual

INTRODUCTION

Laser Safety

INTRODUCTION

Re-labeling

Two different labels are provided, to be used selectively according to countries.

• for use in the U.S.: FDA label

• for use in countries other than the U.S.: Warning label

Be sure to turn off the sensor before replacing the label, or your hand or other

body parts may be exposed to the hazardous laser beam radiating from the

sensor.

Use in the U.S. When a laser product mounted on a certain device is to be used in the U.S., it has

to meet the requirements set forth by the FDA (regulations for laser products set

forth by the Food and Drug Administration). Three different FDA labels are

enclosed in the package. Attach them to the sensor body.

Applications have been approved by CDRH (Center for Devices and Radiological

Health) for Z500-SW17. Z500-SW2 should not be used in the U.S. at this

moment since the application for this model has not been approved yet.

FDA Labels for Laser Products

The Z500 is designed to be built into the finished system unit. Refer to the

following technical standard for installation.

FDA Labels

Be sure to attachFDA labels; do not attach EnglishWARNING labels by mistake.

21CFR1040.10 and 1040.11

CAUTION

PEAK POWER

PULSE DURATION

WAVE LENGTH

15000

25000

658

µw

µs

lass IIIB Caution logo type

Aperture Label Certification and Identification Label

AVOID

EXPOSURE

This laser product complies with

21 CFR 1040.10 and 1040.11.

Shiokoji Horikawa, Shimogyo-ku,

Kyoto 600-8530 JAPAN

OMRON Corporation

AYABE Factory, OMRON Corp.

Place of manufacture:

Manufactured in

Laser radiation

is emitted from

this aperture

Z500-SW17

15000

25000

658

µw

µs

INTRODUCTION

Laser Safety

Z500

Setup Manual

INTRODUCTION

Areas to Attach Labels

Use in Countries Other than the U.S.

Replace the warning label in Japanese on the sensor main body with the

attached English one upon use in countries other than the U.S. Attach the label

in the area where the original Japanese warning label was provided.

European EN60825-1 standard is applied to products exported to European

countries. The Z500 conforms to the standard.

Warning Labels

CAUTION

PEAK POWER

PULSE DURATION

WAVE LENGTH

15000

25000

658

µw

µs

Z500-SW17

AVOID

EXPOSURE

Laser radiation

is emitted from

this aperture

Class IIIB

Caution logo type

Aperture Label

Certification and

Identification Label

This laser product complies with

21 CFR 1040.10 and 1040.11.

Shiokoji Horikawa, Shimogyo-ku,

Kyoto 600-8530 JAPAN

OMRON Corporation

AYABE Factory, OMRON Corp.

Place of manufacture:

Manufactured in

658

Z500-SW17Z500-SW2

1.0

650

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