Omron SmartController EX User manual

I602-E-03

SmartController EX

User’s Guide

The information contained herein is the property of Omron Adept Technologies, Inc., and shall not be

reproduced in whole or in part without prior written approval of Omron Adept Technologies, Inc. The

information herein is subject to change without notice and should not be construed as a commitment by

Omron Adept Technologies, Inc. The documentation is periodically reviewed and revised.

Omron Adept Technologies, Inc., assumes no responsibility for any errors or omissions in the

documentation. Critical evaluation of the documentation by the user is welcomed. Your comments assist

us in preparation of future documentation. Please submit your comments to: techpubs@adept.com.

Any trademarks from other companies used in this publication

are the property of those respective companies.

Created in the United States of America

Table of Contents

Chapter 1: Introduction 7

1.1 Product Description 7

Optional T20 Pendant 7

1.2 How Can I Get Help? 9

Related Manuals 9

Chapter 2: Safety 11

2.1 Dangers, Warnings, and Cautions 11

Alert Levels 11

Alert Icons 11

Special Information 12

2.2 What to Do in an Emergency / Abnormal Situation 12

Stopping the Robot 12

Fire Response 12

2.3 Safety Precautions 12

2.4 Additional Safety Information 12

Manufacturer’s Declarations 12

Robot Safety Guide 13

Emergency Stop Circuit and Buttons 13

Manual Control Pendant 13

2.5 Disposal 13

Chapter 3: Installation 15

3.1 Controller Installation 15

Before Unpacking 15

Upon Unpacking 15

Repacking for Relocation 16

Space Around the Chassis 16

Mounting the SmartController EX Motion Controller 16

Mounting Kits 16

Memory Card 20

3.2 Connecting Power 22

24 VDC Power Specifications 22

24 VDC Power Cabling 23

DCPower Connectors 24

Chassis Grounding 24

Installing 24 VDC Connectors 25

3.3 System Cable Installation 26

11069-000 Rev. H SmartController EX User's Guide 3

Table of Contents

IEEE 1394 Cable Specifications 26

Chapter 4: Operation 27

4.1 Connectors and Indicators 27

4.2 Front Panel 31

4.3 Installing the ACE Software 32

4.4 Configuring the SmartController 33

Configuring Serial Ports 33

RS-232 Connectors 34

RS-422 / 485 Connector 34

4.5 Connecting User-Supplied Safety and Power-Control Equipment 35

Emergency Stop Circuits 41

Remote Manual Mode 43

User Manual / Auto Indication 43

User High Power On Indication 43

Remote High Power ON / OFF Control 43

High Power ON / OFF Lamp 44

Remote Front Panel or User-Supplied Control Panel Usage 44

Remote Pendant Usage 45

4.6 Connecting User-Supplied Digital I/O Equipment 45

DeviceNet Connector 45

XDIO Connector 45

4.7 Belt Encoder Interface 51

Chapter 5: Technical Specifications 55

5.1 SmartController EX Motion Controller Dimensions 55

5.2 Front Panel Dimensions 56

5.3 T20 Pendant Dimensions 57

Chapter 6: DeviceNet 59

6.1 DeviceNet Specifications 59

6.2 Limitations of the DeviceNet Scanner 60

6.3 DeviceNet Port on the Controller 60

Connecting DeviceNet Hardware to the Controller 60

Configuring DeviceNet 61

6.4 DeviceNet Physical Layer and Media 61

DeviceNet Connectors 65

Termination of the DeviceNet Network 66

Power Supply and the DeviceNet Bus 67

4 SmartController EX User's Guide 11069-000 Rev. H

Revision History

Revision

code Date Revised Content

01 June,

2016

Original release

02 October,

2016

Added OAT part number for non-Omron sales channels, updated

Omron logo in graphics

03 March,

2019

lAdded WEEEdisposal information.

lUpdated all www.adept.com references to www.ia.omron.com.

lUpdated copyright for 2019.

lAdded information about optional Mounting Kits.

lRemoved references to obsolete sDIOunit.

lRemoved daisy-chaining power supply details.

lUpdated ACESoftware installation procedure.

lUpdated illustrations with call-outs for translation compatibility

and other minor improvements.

lUpdated Chapter 2: Safety with new format and information.

lReplaced discontinued S8JX-G power supply with replacement

S8FS-G series.

11069-000 Rev. H SmartController EX User's Guide 5

Chapter 1: Introduction

1.1 Product Description

The SmartController EX motion controller is a member of the Omron Adept Technologies, Inc.

family of high-performance distributed motion controllers. The SmartController is designed for

use with Quattro, Hornet, eCobra, and Viper robots.

Figure 1-1. SmartController EX Motion Controller

Optional T20 Pendant

The optional T20 pendant provides a user interface and teach pendant in an ergonomic and

rugged package. The pendant is designed for right- or left-handed use. All gripping and hold-

ing positions enable comfortable and fatigue-free operation.

The safety features include:

lEmergency-stop switch (dual-channel circuit)

l3-position enable switch (dual-channel circuits)

See the T20 Pendant User’s Guide, shipped with each pendant, for complete information on

the product.

11069-000 Rev. H SmartController EX User's Guide 7

8 SmartController EX User's Guide 11069-000 Rev. H

1.1 Product Description

Figure 1-2. T20 Pendant

Chapter 1: Introduction

1.2 How Can I Get Help?

For details on getting assistance with your software or hardware, you can access the following

corporate website:

http://www.ia.omron.com

Related Manuals

This manual covers the installation and maintenance of a SmartController EX motion con-

troller. There are additional manuals that cover programming the system, reconfiguring

installed components, and adding other optional components. The following manuals provide

information on advanced configurations and system specifications.

Table 1-1. Related Manuals

Manual Title Description

Robot Safety Guide Contains safety information for Omron Adept Technologies,

Inc. robots.

T20 User’s Guide Contains information on the installation and operation of the

T20 pendant.

ACE User's Guide Describes installation and use of the ACE software.

eV+ OS User Guide Describes the eV+ operating system, including disk file oper-

ations, monitor commands, and monitor command pro-

grams.

eV+ Language User's Guide Describes the eV+ language and programming of our control

system.

11069-000 Rev. H SmartController EX User's Guide 9

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