Omron G9SP Series User manual

Safety Controller

G9SP

Easy programming for complex safety

control

• Stand-alone Safety Controller for small and mid-sized

machinery

•Three types of CPU with different I/O size to suit the application

•Four types of Expansion I/O Units for hard-wired diagnosis or

standard signals

•Clear diagnosis and monitoring via Ethernet (Omron FINS

protocol), EtherNet/IP, or serial (RS-232) connection

•Various kinds of safety devices directly connectable like non-

contact switches and safety mats

•Easy design, verification, standardization and reusage of safety

control by unique programming software

•ISO 13849-1 (PLe/Category 4), IEC61508 (SIL3) certified

Example of the system configuration

Windows and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United Status and/or other countries.

Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.

The product photographs and figures that are used in this catalog may vary somewhat from the actual products.

Refer to "Safety Precautions" on page 15.

For the most recent information on models that have been certified

for safety standards, refer to your OMRON website.

Expansion I/O Unit

G9SP Series

Peripheral Tool

G9SP Configurator

WS02-G9SP@@@ USB Cable

Memory Cassette

CP1W-ME05M

G9SP-N@@@ CP1W-20EDT/EDT1

CP1W-32ET/ET1

Expandable up to 2 Units

CP1W-CN811

G9SP Series

Expansion I/O Unit

I/O Connecting Cable

When the Units are distantly-positioned

such as one above the other layout

NB-Series HMI

Programmable Terminals

RS-232C

Option Board

CP1W-CIF01

RS-232C

RS-232C or

Ethernet Communication

Standard PLC

CP1W-CIF41

(Ver. 2.0 or later)

Ethernet

Option Board

CM-EIP-1

(82611-0010)

EtherNet/IP

Option Board

G9SP

Ordering Information

G9SP Series

Expansion I/O Unit (for standard machine control)

Note: CP1W-CN811 I/O Connecting Cable is available.

Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.

I/O Connecting Cable

Note: An I/O Connecting Cable (approx. 6 cm) for alongside setting is included in the Expansion I/O Unit package.

Note: Administrator rights are required for installation.

Version Information

The combinations that can be used of the unit versions of the G9SP series and the version of Configurator.

Name Number of I/O

Unit

version

Model

Safety inputs

Test outputs

Safety outputs Standard outputs

Safety Controller

10 4 Solid-state outputs: 4 4

Ver.2.0

G9SP-N10S

10 6 Solid-state outputs: 16 - G9SP-N10D

20 6 Solid-state outputs: 8 - G9SP-N20S

Name Type Number of I/O Model

Inputs Outputs

Expansion

I/O Unit

Sinking type 12 Solid-state outputs: 8 CP1W-20EDT

Sourcing type CP1W-20EDT1

Sinking type - Solid-state outputs: 32 CP1W-32ET

Sourcing type CP1W-32ET1

Name Specifications Model

I/O Connecting

Cable

80 cm

(for the distantly-positioned units connection) CP1W-CN811

Name Media Applicable OS Model

G9SP

Configurator

Setup Disk (CD-ROM: 1 license) Windows XP Service Pack 3 (32-bit edition)

Windows Vista Service Pack 2 (32-bit edition,

64-bit edition)

Windows 7 (32-bit edition, 64-bit edition)

Windows 8 (32-bit edition, 64-bit edition)

Windows 8.1 (32-bit edition, 64-bit edition)

Windows 10 (32-bit edition, 64-bit edition)

WS02-G9SP01-V@

Setup Disk (CD-ROM: 10 licenses) WS02-G9SP10-V@

Setup Disk (CD-ROM: 50 licenses) WS02-G9SP50-V@

Setup Disk (CD-ROM: Site license) WS02-G9SPXX-V@

G9SP series G9SP Configurator

Unit version Ver.1.

Ver.1.

Ver.2.00

Unit version Ver.2.0 --- Ver.2.00

Configurator

Option Unit

Name Model

RS-232C Option Board CP1W-CIF01

Ethernet Option Board (Unit Ver. 2.0 or later) CP1W-CIF41

Memory Cassette CP1W-ME05M

EtherNet/IP Option Board (Model CM-EIP-1) 82611-0010

Note: Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.

G9SP

Function Support by Unit Version of G9SP

Serial communication speed

*The baud rate can be set to 115,200 bps with turning on the DIP swith pin 3.

Connectivity with OMRON safety input devices

Programmable Terminal NB series

Programmable Terminals

Software

*NB-Designer version 1.32 or later can be used with G9SP.

For detail, refer to the NB Series catalog (Cat. No. V412-E1).

Item Unit Version

Ver.1.

Ver.2.0

Communications protocol No-protocol

Communication speed 9,600 bps 9,600 bps

115,200 bps *

Transmission disutance max.15 m max.15 m

(With a baud rate of 115,200 bps: max.3 m)

Data length 8 bits

Parity Even

Stop bits 1 bit

Item Unit Version

Ver.1.

Ver.2.0

Single-beam Safety Sensor

E3ZS, E3FS max.1 unit G9SP-N10D/N20S: max.6 units

G9SP-N10S : max.4 units

Non-contact Door Switche

D40A, D40Z

G9SP-N10D/N20S: max.30 units

G9SP-N10S : max.15 units

Safety Mat

UM max.12 units

Product name Specifications Model

NB3Q

3.5 inch, TFT LCD, Color, 320 ×240 dots NB3Q-TW00B

3.5 inch, TFT LCD, Color, 320 ×240 dots,

USB Host, Ethernet NB3Q-TW01B

NB5Q

5.6 inch, TFT LCD, Color, 320 ×234 dots NB5Q-TW00B

5.6 inch, TFT LCD, Color, 320 ×234 dots,

USB Host, Ethernet NB5Q-TW01B

NB7W

7 inch, TFT LCD, Color, 800 ×480 dots NB7W-TW00B

7 inch, TFT LCD, Color, 800 ×480 dots,

USB Host, Ethernet NB7W-TW01B

NB10W 10.1 inch, TFT LCD, Color, 800 ×480 dots,

USB Host, Ethernet NB10W-TW01B

Product name Specifications

Support Software for NB Series

NB-Designer *

Supported Operating Systems:

Windows 10, Windows 8.1, Windows 8, Windows 7, Windows Vista ,

Windows XP (SP3 or higher).

Note: Note: Except for Windows XP 64-bit version

Download from Omron's regional websites.

G9SP

Specifications (Refer to Instruction Manual and Users Manual for details.)

G9SP Series

General Specifications

*Not including the current consumption of external devices.

Safety Input Specifications

Test Output Specifications

*1. Connection to OMRON D40A/D40Z Non-contact Door Switch is possible.

*2. With the Muting Lamp Output (open circuit detection)

Safety Output Specifications

*1. Total current for So0 to So3 and So4 to So7

*2. Total current for So0 to So3, So4 to So7, So8 to So11 and So12 to So15

Note: When a safety output is set as a pulse output, make sure that

the connected devices do not malfunction due to the OFF pulse

(pulse width: 640 μs).

Standard Output Specifications (G9SP-N10S)

Power supply voltage 24 VDC (20.4 to 26.4 VDC -15% +10%)

Current consumption *

G9SP-N10S: 400 mA (V1: 300 mA, V2: 100 mA)

G9SP-N10D: 500 mA (V1: 300 mA, V2: 200 mA)

G9SP-N20S: 500 mA (V1: 400 mA, V2: 100 mA)

Isolation class Class III (SELV)

Overvoltage category II

Noise immunity

Conforms to IEC61131-2

Vibration resistance 5 to 8.4 Hz: 3.5 mm, 8.4 to 150 Hz: 9.8 m/s2

Shock resistance 147 m/s2: 11 ms

Mounting DIN track mounting (IEC60715 TH35-7.5/TH35-15) or M4 screws

Ambient operating temperature 0 to +55°C

Ambient operating humidity 10% to 90% (with no condensation)

Ambient storage temperature -20°C to +75°C

Atmosphere No corrosive gas

Operating altitude 2,000 m max.

Pollution degree Pollution degree 2

Degree of protection IP20 except terminal blocks

Terminal screws M3 self-rising screws

Item Model G9SP-N10S G9SP-N10D G9SP-N20S

Safety inputs 10 10 20

Safety outputs 4168

Test outputs 466

Standard outputs 4--

Weight 290 g max. 440 g max. 430 g max.

Input type Sinking inputs (PNP)

Input current 6 mA

ON voltage 11 VDC min. (between each input terminal and

G1)

OFF voltage 5 VDC max. (between each input terminal and

G1)

OFF current 1 mA max.

Output type Sourcing outputs (PNP)

Rated Output

Current

G9SP-N10S

T0, T1 : 60 mA max.

T2 : 30 mA max. *1

T3 : 300 mA max. *2

T0-2 total : 60 mA max.

G9SP-N10D

T0, T1, T2 : 60 mA max.

T3 : 300 mA max. *2

T4, T5 : 30 mA max. *1

Total of T0-2 and T4-5

: 60 mA max.

G9SP-N20S

T0, T1, T2 : 100 mA max.

T3 : 300 mA max. *2

T4, T5 : 30 mA max. *1

Total of T0-2 and T4-5

: 120 mA max.

ON residual

voltage 1.8 V max. (between each output terminal and

V1)

Leakage current 0.1 mA max.

Output type Sourcing outputs (PNP)

Rated output

current

0.8 A max./output

1.6 A max./4 outputs (G9SP-N10S/-N20S) *1

1.2 A max./4 outputs (G9SP-N10D) *2

ON residual

voltage 1.2 V max. (between each output terminal and

V2)

OFF residual

voltage 2 V max.

Leakage current 0.1 mA max.

Output type Sourcing outputs (PNP)

ON residual

voltage 1.5 V max. (between each output terminal and

V2)

Rated output

current 100 mA max.

G9SP

Configurator

System Requirements

The following system is required to operate the G9SP Configurator WS02-G9SP@@@. Make sure your system provides the following conditions

and has the necessary components.

Certified Standards

*The G9SP-series Controller (version 1.1 or later) and the Expansion I/O Units have been certified for the KOSHA S Mark.

Item Description

CD-ROM or DVDROM drive One or more

Supported operating systems

Windows XP Service Pack 3 (32-bit edition)

Windows Vista Service Pack 2 (32-bit edition, 64-bit edition)

Windows 7 (32-bit edition, 64-bit edition)

Windows 8 (32-bit edition, 64-bit edition)

Windows 8.1 (32-bit edition, 64-bit edition)

Windows 10 (32-bit edition, 64-bit edition)

Note: Administrator rights are required for installation.

CPU Computer with a processor that is recommended by Microsoft Corporation.

RAM Memory capacity that is recommended by Microsoft Corporation

Required hard disk space 200 MB min.

Display High-luminance display of SVGA (800 ×600) min.

With 256 colors min.

Connection port to Controller USB port

Certifying body Standard

TÜV

Rheinland

EN ISO 13849-1

EN ISO 13849-2

IEC 61508 parts 1-7

EN 62061

IEC 61131-2

EN ISO 13850

EN 60204-1

EN 61000-6-2

EN 61000-6-4

NFPA 79

ANSI RIA R15.06

ANSI B11.19

ANSI/UL 1998

UL UL508

CSA22.2 No.142

KOSHA S Mark *

G9SP

Expansion I/O Unit

Input Specifications (CP1W-20EDT/20EDT1)

*ON/OFF delay represents the hardware delay time.

Output Specifications (Transistor outputs: sinking/sourcing type)

*1. A maximum of 0.9 A per common can be switched at an ambient temperature of 50°C.

*2. User cannot replace fuses. Replace the unit if a fuse blows due to short circuit, etc.

Item Specifications

Input voltage 24 VDC, +10%, -15%

Input impedance 4.7 kΩ

Input current 5 mA TYP

ON voltage 14.4 VDC min.

OFF voltage 5.0 VDC max.

ON delay 1 ms max. *

OFF delay 1 ms max. *

Circuit configuration

Item Specifications

CP1W-20EDT/EDT1 CP1W-32ET/32ET1

Maximum switching capacity *1

24 VDC

+10%, -5%

0.3 A/output

4.5 to 30 VDC

0.3 A/output

0.9 A/common

1.8 A/unit

0.9 A/common

7.2 A/unit

Leakage current 0.1 mA max. 0.1 mA max.

Residual voltage 1.5 V max. 1.5 V max.

ON delay 0.1 ms max. 0.1 ms max.

OFF delay 1 ms max.

24 VDC, +10%, -5%, when 5 to 300 mA

1 ms max.

24 VDC, +10%, -5%, when 5 to 300 mA

Maximum number of outputs for

simultaneous ON 8 outputs (100% load) 24 outputs (75% load)

Fuse *21/common

Circuit configuration

Sinking type (CP1W-20EDT, CP1W-32ET) Sourcing type (CP1W-20EDT1, CP1W-32ET1)

COM

4.7 k

Input display LED

Internal circuits

750

OUT

COM(-)

24 VDC/

4.5 to 30

VDC

Output display LED

Internal

circuits

COM (+)

OUT

24 VDC/

4.5 to 30

VDC

Output display LED

Internal

circuits

0.9

0.8

50 55

Ambient temperature

(A)

(°C)

Common total current

G9SP

Option Unit

RS-232C Option Board (CP1W-CIF01)

Communication Specifications

Ethernet Option Board (CP1W-CIF41 unit ver. 2.0 or later)

Ethernet Communication Specifications

Item Specifications

Connection method D-SUB 9P (female)

Maximum transmission distance With a baud rate of 9,600 bps: 15m

With a baud rate of 115,200 bps: 3m

Communication protocol No-protocol

Maximum data length Refer to the Users Manual for details.

Communication settings Baud rate 9,600 or 115,200 bps (unit version 2.0 or later)

Item Specifications

Name CP Series Ethernet Option Board

Model CP1W-CIF41

Type 100 BASE-TX (applicable as a 10 BASE-T)

Transmission

specifications

Media access method CSMA/CD

Modulation method Baseband

Transmission path

type Star form

Baud rate 100 Mbps (100 BASE-TX) 10 Mbps (10 BASE-T)

Internal transmission speed between G9SP and Ethernet Option Board is of 115.2 kbps.

Transmission media

Unshielded twisted-pair (UDP) cable

Categories: 5, 5e

Shielded twisted-pair (STP) cable

Categories: 100 Ωat 5, 5e

Unshielded twisted-pair (UDP) cable

Categories: 3, 4, 5, 5e

Shielded twisted-pair (STP) cable

Categories: 100 Ωat 3, 4, 5, 5e

Transmission distance 100 m (distance between hub and node)

Number of cascade-

connectable units No limit when a switching hub is used.

Weight 23 g max.

Dimensions 36.4 (W) x 36.4 (H) x 28.2 (D) mm

Communications protocol EtherNet/IP

Type 100 BASE-TX (See note)

Transmission

speciﬁcations

Media access method CSMA/CD

Modulation method Baseband

Transmission path type Star form

Baud rate 100 Mbps (100 BASE-TX)

Transmission media Shielded twisted-pair (STP) cable

Categories: 100 Ω at 5, 5e or higher

Transmission distance 100 m (distance between hub and node)

Number of cascade-

connectable units No limit when a switching hub is used.

Note: If tag data links are being used, use 100 BASE-TX.

EtherNet/IP Communication Option Board (Model CM-EIP-1, Part Number 82611-0010)

Communication Specifications

G9SP

Functions (Refer to the Instructions Reference Manual (Cat. No. Z923-E1) for details.)

Function Blocks

Logic Functions

Timer/Counter Functions

Function Block

Name Notation on Function

List Icon Details

NOT NOT Outputs the logical complement of the input condition.

AND AND Outputs the logical AND of the input conditions.

OR OR Outputs the logical OR of the input conditions.

NAND NAND Outputs the logical NAND of the input conditions.

NOR NOR Outputs the logical NOR of the input conditions.

Exclusive OR EXOR Outputs the exclusive OR of the input conditions.

Exclusive NOR EXNOR Outputs the exclusive NOR of the input conditions.

RS-FF

(Reset

Set Flip-Flop)

RS-FF When the input signal turns ON, RS-FF holds the ON status in the

function block and continuously connects to the output.

Comparator Comparator Compares the input signals to the set value and turns ON the output

if they match.

Comparator 2 Comparator2 Compares the input signals to the set value and outputs the

comparison result.

Function Block

Name Notation on Function

List Icon Details

Off-Delay Timer Off-Delay Timer Operates an OFF-delay timer.

On-Delay Timer On-Delay Timer Operates an ON-delay timer.

Pulse Generator Pulse Generator Cyclically outputs ON/OFF pulses on the Output Enable while the

input signal is ON.

Counter Counter Counts the number of input signals and turns ON the output when

the count reaches the specified number.

Up-Down Counter Up-Down

Counter

Increments the counter on the leading edge of an up count input

and decrements the counter on the leading edge of a down count

input.

Serial-Parallel

Converter

Serial-Parallel

Converter Counts the number of input signals and outputs the count value.

G9SP

Safety Device Function Blocks

Reset and Restart Function Blocks

Connector Function Blocks

Function Block

Name Notation on Function

List Icon Details

External Device

Monitoring EDM

Evaluates the input signal and external device status and sends a

safety output to the external device. This function block is used to

detect fused contacts or external wiring problems (disconnected

lines) for safety relays, contactors, and other safety devices.

Enable Switch

Monitoring Enable Switch Monitors the status of an Enable Switch device.

Emergency Stop

Switch Monitoring E-Stop Monitors the status of an Emergency Stop Switch.

Light Curtain

Monitoring

Light Curtain

Monitoring Monitors the input signal from a Safety Light Curtain.

Muting Muting Temporarily disables the input signals for a Light Curtain when the

muting signal is detected.

Safety Gate

Monitoring Safety Gate Monitoring

Monitors the status of a safety door (Safety-door Switch or Safety

Limit Switch). This function block can be used to set function tests

for Safety Category 2.

Two Hand Controller Two Hand Controller Monitors the status of a Two-hand Switch.

User Mode Switch

Monitoring User Mode Switch Monitors the operating mode switch for a user system or device.

Redundant Input

Monitoring Redundant Input Monitors for discrepancies in two input signals.

Single Beam Safety

Sensor

Single Beam

Safety Sensor

Monitors the input signal of an OMRON E3ZS/E3FS Single-beam

Safety Sensor.

Non-Contact Door

Switch Monitoring

Non-Contact

Door Switch Monitors an OMRON D40A/D40Z Non-contact Door Switch.

Safety Mat Monitoring Safety Mat Monitors an OMRON UM Safety Mat.

Function Block

Name Notation on Function

List Icon Details

Reset Reset

Outputs ON if the reset signal is correctly input while the input

condition is ON. This function block can be used to prevent

equipment from starting automatically.

Restart Restart Performs the same operation as a Reset function block. The icon is

different.

Function Block

Name Notation on Function

List Icon Details

Multi Connector Multi Connector Outputs the status of the input signals.

Routing Routing Distributes an input signal to multiple signals.

G9SP

Wiring

Terminal Arrangement

G9SP-N10S

G9SP-N10D

G9SP-N20S

Internal Circuits and Wiring Example

I/O Wiring Example: Emergency Stop (Dual Channel) with Manual Reset

NC NC

Si0

Si1

Si2

Si3

Si4

Si5

Si6

Si7

Si8

Si9

V1 G1

So1

So2

So3

T1 T3

To p

(17 pin)

Bottom

(14 pin) G2

So0

To p

(24 pin)

Bottom

(19 pin)

NC NCSi0

So8

Si1

So9

Si2

So10

Si3

So11

Si4

So12

Si5

So13

Si6

So14

Si7

So15

Si8

Si9

V1 G1

So1

So2

So3

So7

So4

So5

So6

So0NC

To p

(24 pin)

Bottom

(19 pin)

NCSi0

Si1

Si2

Si3

Si4

Si5

Si6

Si7

Si8

Si9

Si10

Si11

Si12

Si13

Si14

Si15

Si16

Si17

Si18

V1 G1

Si19

So0

G2 So1

So2

So3

So4

So5

So6

So7

NC T3

Terminals Function

V1/G1 Power supply terminals for Internal/Input circuits

(24 VDC)

V2/G2 Power supply terminals for output circuits (24 VDC)

NC Not used (Do not connect.)

Si0 - Si19 Safety input terminals

T0 - T5 Test output terminals

So0 - So15 Safety output terminals

O0 - O3 Standard output terminals

D+

D-

USB

Internal

circuits

24 VDC

Si0

Si19

So0

So7

Te s t

output

circuit

Safety

input

circuit

Standard

output

circuit

Safety

output

circuit

24 VDC

Si0

So0

Si1

So1 T1 T2 T3

Si2 Si3

KM1-NC

KM2-NC

KM1 KM2

Reset

Estop

KM1

KM2

G9SP

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