Novanta V30 User manual

ENGINEERED BY SYNRAD

v30 Laser

User Manual

IMPORTANT INFORMATION PAGE |2

Table of Contents

Important Information ......................................................................................................................................................................6

Trademark & Copywrite ....................................................................................................................................................................8

Warranty Information .......................................................................................................................................................................8

Sales, Application & Support .............................................................................................................................................................9

Sales & Application ............................................................................................................................................................................9

Customer Service.............................................................................................................................................................................10

Technical Support ............................................................................................................................................................................10

Reference Materials ........................................................................................................................................................................10

EU Headquarters .............................................................................................................................................................................10

Laser Safety Introduction ................................................................................................................................................................11

Hazard Information .........................................................................................................................................................................11

Terms ...............................................................................................................................................................................................11

General hazards...............................................................................................................................................................................12

Other hazards ..................................................................................................................................................................................13

Disposal............................................................................................................................................................................................15

Additional laser safety information .................................................................................................................................................15

OEM v30 Laser label locations.........................................................................................................................................................16

Agency Compliance .........................................................................................................................................................................17

Declaration of conformity ...............................................................................................................................................................22

Getting started ................................................................................................................................................................................23

Introduction.....................................................................................................................................................................................23

Unpacking ........................................................................................................................................................................................24

Inventory .........................................................................................................................................................................................25

Contents description .......................................................................................................................................................................26

Mounting .........................................................................................................................................................................................27

Connecting.......................................................................................................................................................................................28

Water-cooled connections ..............................................................................................................................................................28

Air-cooled connections....................................................................................................................................................................32

Electrical connections ......................................................................................................................................................................34

IMPORTANT INFORMATION PAGE |3

Control connections ........................................................................................................................................................................35

Operation.........................................................................................................................................................................................37

Controls and indicators....................................................................................................................................................................37

OEM v30 front panel .......................................................................................................................................................................38

OEM v30 rear panel .........................................................................................................................................................................39

Initial start-up ..................................................................................................................................................................................40

With a UC-2000 Controller ..............................................................................................................................................................41

Without a UC-2000 Controller.........................................................................................................................................................42

Technical reference .........................................................................................................................................................................43

Technical overview ..........................................................................................................................................................................43

OEM v30 laser..................................................................................................................................................................................43

Internal RF power supply.................................................................................................................................................................44

Beam delivery optics .......................................................................................................................................................................45

Controlling laser power ...................................................................................................................................................................47

Operating modes .............................................................................................................................................................................49

Interface Connections......................................................................................................................................................................51

OEM v30 general specifications.......................................................................................................................................................65

OEM v30 package outline drawings ................................................................................................................................................66

OEM v30 package outline drawings ................................................................................................................................................67

OEM v30 package outline drawings ................................................................................................................................................68

OEM v30 packaging instructions .....................................................................................................................................................69

OEM v30 packaging instructions .....................................................................................................................................................70

Maintenance & Troubleshooting.....................................................................................................................................................71

Maintenance....................................................................................................................................................................................73

Troubleshooting ..............................................................................................................................................................................75

Operational flowchart .....................................................................................................................................................................77

LED/output signal status..................................................................................................................................................................78

Laser fault indications......................................................................................................................................................................82

Resetting faults................................................................................................................................................................................82

Laser troubleshooting......................................................................................................................................................................84

Interface A (DB-9) ............................................................................................................................................................................87

Interface B (RJ45).............................................................................................................................................................................87

IMPORTANT INFORMATION PAGE |4

Beam delivery optics .......................................................................................................................................................................88

Index ................................................................................................................................................................................................91

Table of Figures

Figure 1 Hazard label locations........................................................................................................................................................17

Table 1 Class 4 safety features. .......................................................................................................................................................20

Table 2 European Union Directives. ................................................................................................................................................21

Figure 2 Declaration Document.......................................................................................................................................................22

Figure 1-1 v30 shipping box contents..............................................................................................................................................25

Table 1-1 v30 ship kit contents........................................................................................................................................................26

Figure 1-2 OEM v30 mounting locations (1/4–20 fastener locations shown) .................................................................................27

Table 1-2 Dew point temperatures .................................................................................................................................................30

Figure 1-3 OEM v30 cooling connections ........................................................................................................................................31

Figure 1-4 Recommended v30 cooling fan locations – free-space cooling .....................................................................................33

Figure 1-5 Recommended fan shroud design – rear cooling...........................................................................................................33

Figure 1-6 PS-2 (Emerson iMP4) power supply ...............................................................................................................................34

Figure 2-1 OEM v30 front panel controls and indicators.................................................................................................................38

Figure 2-2 OEM v30 rear panel controls and indicators..................................................................................................................39

Figure 3-1 v30 beam characteristics................................................................................................................................................44

Table 3-1 Assist gas purity specifications ........................................................................................................................................46

Figure 3-2 Representative v30 waveforms ......................................................................................................................................48

Figure 3-3 PWM Command signal waveform ..................................................................................................................................49

Table 3-2 PWM Command signal levels ..........................................................................................................................................49

Figure 3-4 interface A (DB-9) connector pinouts.............................................................................................................................52

Table 3-3 Interface A (DB-9) pin descriptions..................................................................................................................................53

Figure 3-5 DB-9 input equivalent schematic....................................................................................................................................54

Table 3-4 DB-9 input circuit specifications ......................................................................................................................................54

Figure 3-6 OEM v30 powered Laser Enable circuit..........................................................................................................................55

Figure 3-7 Customer powered Laser Enable circuit.........................................................................................................................55

Figure 3-8 PLC switched Laser Enable circuit...................................................................................................................................56

Table 3-5 DB-9 output circuit specifications....................................................................................................................................56

Figure 3-9 DB-9 output equivalent schematic .................................................................................................................................57

Figure 3-10 Lase Indicator output to PLC input ...............................................................................................................................57

IMPORTANT INFORMATION PAGE |5

Figure 3-11 Interface B (RJ45) connector pinouts ...........................................................................................................................58

Table 3-6 Interface B (RJ45) pin descriptions ..................................................................................................................................59

Figure 3-12 RJ45 input equivalent schematic..................................................................................................................................60

Table 3-7 RJ45 input circuit specifications.......................................................................................................................................61

Figure 3-13 Customer powered Laser Enable circuit.......................................................................................................................62

Figure 3-14 PLC switched Laser Enable circuit.................................................................................................................................62

Table 3-8 RJ45 output circuit specifications ....................................................................................................................................63

Figure 3-15 RJ45 output equivalent schematic ...............................................................................................................................63

Figure 3-16 Laser OK output to PLC input .......................................................................................................................................64

Table 3-9 OEM v30 general specifications.......................................................................................................................................65

Figure 3-17 OEM v30 air-cooled package outline and mounting dimensions.................................................................................66

Figure 3-18 OEM v30 fan-cooled package outline and mounting dimensions................................................................................67

Figure 3-19 OEM v30 water-cooled package outline and mounting dimensions............................................................................68

Figure 3-20 OEM v30 air-cooled packaging instructions .................................................................................................................69

Figure 3-21 OEM v30 fan-water-cooled and pre-aligned packaging instructions ...........................................................................70

Table 4-1 Required cleaning materials ............................................................................................................................................74

Figure 4-1 Operational flowchart ....................................................................................................................................................77

Table 4-2 Status LED and Interface A (DB-9) output signal overview..............................................................................................78

Table 4-3 Normal operating condition ............................................................................................................................................78

Table 4-4 Laser Enable input not connected ...................................................................................................................................79

Table 4-5 Over Temperature fault...................................................................................................................................................79

Table 4-6 DC Voltage fault ...............................................................................................................................................................79

Table 4-7 PWM Sense/Control Board fault .....................................................................................................................................80

Table 4-8 Status LED and Interface B (RJ45) output signal overview ..............................................................................................80

Table 4-9 Normal operating condition ............................................................................................................................................80

Table 4-10 Laser Enable input not connected .................................................................................................................................81

Table 4-11 Over Temperature fault.................................................................................................................................................81

Table 4-12 DC Voltage fault .............................................................................................................................................................81

Table 4-13 PWM Sense/Control Board fault ...................................................................................................................................82

Table 4-14 Laser fault codes ............................................................................................................................................................82

Figure 4-2 DB-9 Quick Start Plug wiring diagram.............................................................................................................................84

IMPORTANT INFORMATION PAGE |6

Important Information

For your protection, carefully read these instructions before installing and operating the scan

head.

Retain these instructions for future reference.

Novanta reserves the right to update this user manual at any time without prior notification.

If product ownership changes, this manual should accompany the product.

DANGER:Indicates a hazardous situation which, if not avoided, will result in serious injury or death.

Its use should be limited to the most extreme situations.

WARNING: Indicates a hazardous situation which, if not avoided, could result in serious injury or

death.

CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

Important: Indicates information considered important but not directly hazard related (e.g.,

security, hygiene, or equipment or property damage).

Safety Labels

DANGER:Laser radiation can cause severe retinal and corneal burns, burns on the skin, and may

pose a fire risk. To avoid injury and reduce risk of fire, please follow the control measures and

safety guidelines provided by the laser’s manufacturer, and those established by your Laser

Safety Officer (LSO), Radiation Safety Officer (RSO), or safety department of your business or

institution.

ESD Warning

MOVIA scan heads are electrostatic discharge-sensitive devices (ESD). The equipment should

remain sealed until the user is located at a proper static control station; improper handling could

cause damage to these electronics.

A proper static control station should include:

A soft grounded conductive tabletop or grounded conductive mat on the tabletop.

A grounded wrist strap with the appropriate (1 MΩ) series resistor connected to the tabletop mat

and ground.

An adequate earth ground connection, such as a water pipe or AC ground.

IMPORTANT INFORMATION PAGE |7

Conductive bags, trays, totes, racks, or other storage.

Properly grounded power tools.

Personnel handling ESD items should wear ESD protective garments and ground straps.

Important: Equipment returned to the factory must be shipped in anti-static packaging.

Important: Customers assume all responsibility for maintaining a laser-safe working environment.

Original equipment manufacturer (OEM) customers assume all responsibility for CDRH (Center

for Devices and Radiological Health) certification.

Customer Support

Before contacting Novanta for assistance, review appropriate sections in the manual that may

answer your questions.

After consulting this manual, please contact one of our worldwide offices between 9 AM and 5 PM

local time.

Americas, Asia Pacific

Novanta Headquarters, Bedford, USA

Phone: +1-781-266-5700

Email: photonics@novanta.com

Europe, Middle East, Africa

Novanta Europe GmbH, Wackersdorf, Germany

Phone: +49 9431 7984-0

Email: photonics@novanta.com

Milan, Italy

Phone: +39-039-793-710

Email: photonics@novanta.com

China

Novanta Sales & Service Office, Shenzhen, China

Phone: +86-755-8280-5395

Email: photonics.china@novanta.com

Novanta Sales & Service Office, Suzhou, China

Phone: +86-512-6283-7080

Email: photonics.china@novanta.com

TRADEMARK & COPYWRITE PAGE |8

Japan

Novanta Service & Sales Office, Tokyo, Japan

Phone: +81-3-5753-2460

Email: photonics.japa[email protected]

Trademark & Copywrite

NOVANTA© and v30 lasers are registered trademarks of NOVANTA.

All other trademarks or registered trademarks are the property of their respective owners.

2019 by NOVANTA.

Warranty Information

This is to certify that v30 lasers are guaranteed by NOVANTA to be free of all defects in materials and

workmanship for a period of one year from the date of purchase. This warranty does not apply to any

defect caused by negligence, misuse (including environmental factors), accident, alteration, or im-proper

maintenance. We request that you examine each shipment within 10 days of receipt and inform

NOVANTA of any shortage or damage. If no discrepancies are reported, NOVANTA shall assume the

shipment was delivered complete and defect-free.

If, within one year from the date of purchase, any part of the v30 laser should fail to operate, contact the

NOVANTA Customer Service department at 1.800.NOVANTA1 (outside the U.S. call 1.425.349.3500) and

report the problem. When calling for support, please be prepared to provide the date of purchase, model

number and serial number of the unit, and a brief description of the problem. When returning a unit for

service, a Return Authorization (RA) number is required; this number must be clearly marked on the

outside of the shipping container for the unit to be properly processed. If replacement parts are sent to

you, then you are required to send the failed parts back to NOVANTA for evaluation unless otherwise

instructed.

If your v30 laser fails within the first 45 days after purchase, NOVANTA will pay all shipping charges to

and from NOVANTA when shipped as specified by NOVANTA Customer Service. After the first 45 days,

NOVANTA will continue to pay for the costs of shipping the repaired unit or replacement parts back to

the customer from NOVANTA. The customer, however, will be responsible for shipping charges incurred

when sending the failed unit or parts back to NOVANTA or a NOVANTA Authorized Distributor. To

maintain your product warranty and to ensure the safe and efficient operation of your v30 laser, only

authorized NOVANTA replacement parts can be used. This warranty is void if any parts other than those

provided by NOVANTA are used.

NOVANTA and NOVANTA Authorized Distributors have the sole authority to make warranty statements

regarding NOVANTA products. NOVANTA and its Authorized Distributors neither assumes nor

authorizes any representative or other person to assume for us any other warranties in connection with

the sale, service, or shipment of our products. NOVANTA reserves the right to make changes and

improvements in the design of our products at any time without incurring any obligation to make

SALES, APPLICATION & SUPPORT PAGE |9

equivalent changes in products previously manufactured or shipped. Buyer agrees to hold NOVANTA

harmless from all damages, costs, and expenses relating to any claim arising from the design,

manufacture, or use of the product, or arising from a claim that such product furnished Buyer by

NOVANTA, or the use thereof, infringes upon any Patent, foreign or domestic.

Sales, Application & Support

Novanta Sales and Support

NOVANTA® worldwide headquarters are located north of Seattle in Mukilteo, Washington. U.S.A. Our

mailing address is:

NOVANTA 4600 Campus Place Mukilteo, WA 98275 U.S.A.

Phone us at:

1.800.NOVANTA1 (1.800.796.7231)

Outside the U.S.:

+1.425.349.3500

Fax:

+1.425.349.3667

E-mail:

Novanta@Novanta.com

Sales & Application

NOVANTA Regional Sales Managers work with customers to identify and develop the best CO2 laser

solution for a given application. Because they are familiar with you and your laser application, use them

as a first point of contact when questions arise. Regional Sales Managers also serve as the liaison

between you and our Applications Lab in processing material samples per your specifications. To speak

to the Regional Sales Manager in your area, call NOVANTA at 1.800. NOVANTA1.

CUSTOMER SERVICE PAGE |10

Customer Service

For assistance with order or delivery status, service status, or to obtain a Return Authorization (RA)

number, contact NOVANTA at 1. 800.NOVANTA1 and ask to speak to a Customer Service representative,

or you can email us by sending a message to customercare@Novanta.com.

Technical Support

NOVANTA Regional Sales Managers can answer many technical questions regarding the installation, use,

troubleshooting, and maintenance of our products. In some cases, they may transfer your call to a Laser,

Marking Head, or Software Support Specialist. You may also e-mail questions to the Technical Support

Group by sending your message to Novantatechsupport@ Novanta.com.

Reference Materials

Your Regional Sales Manager can provide reference materials including Outline & Mounting drawings,

Operator’s Manuals, Technical Bulletins, and Application Newsletters. Most of these materials are also

available directly from the NOVANTA web site at http://www.Novanta.com.

EU Headquarters

For assistance in Europe, contact NOVANTA® European subsidiary, NOVANTA Europe, at:

Parkring 57-59

85748 Garching bei München,

Germany

Phone: +49 89 31707-0

web: www.Novanta.com

E-mail: EMEA-service@novanta.com

For assistance in China, contact NOVANTA® at:

Novanta China Sales and Service Center

2401-J, Bak Building, Hi-tech Park, Nanshan District Guangdong, PRC 518057

Phone: +86 (755) 8280 5395

Fax: +86 (755) 8672 1125

E-mail: sales-china@Novanta.com

web: www.Novanta.com

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