Nordson Sealant Equipment PRO-METER V2K Reference guide

PRO-METER® V2K

CUSTOMER PRODUCT MANUAL

 COMPONENT MANUAL P/N: 7440274

ISSUED /2017

For parts and technical support, call the Nordson Sealant Equipment customer support at

(734) 459-8600, or contact your local Nordson Sealant Equipment Representative.

This document is subject to change without notice.

Please check with customer service for the latest version.

Nordson Sealant Equipment٠Plymouth, Michigan٠U.S.A

Part 7440274 2017 Nordson Corporation

Nordson Corporation welcomes requests for information, comments, and

inquiries about its products. General information about Nordson can be

found on the Internet using the following address:

http://www.nordson.com.

Notice

This is a Nordson Corporation publication which is protected by copyright.

Original copyright date 08/2016. No part of this document may be

photocopied, reproduced, or translated to another language without the

prior written consent of Nordson Corporation. The information contained

in this publication is subject to change without notice.

Trademarks

Nordson and the Nordson logo are registered trademarks of Nordson

Corporation.

Pro-Meter is a trademark of Nordson Corporation.

All other trademarks are the property of their respective owners.

Table of Contents i

Part 7440274

2017 Nordson Corporation

Table of Contents

Safety 1-1..................................................

Introduction 1-1.............................................

Qualified Personnel 1-1......................................

Intended Use 1-1...........................................

Regulations and Approvals 1-1...............................

Personal Safety 1-2.........................................

High−Pressure Fluids 1-3.....................................

Fire Safety 1-4.............................................

Grounding 1-5..............................................

Halogenated Hydrocarbon Solvent Hazards 1-6.................

Action in the Event of a Malfunction 1-6........................

Disposal 1-6...............................................

Description 2-1.............................................

Meter 2-1..................................................

Meter Assembly Standard Components 2-2....................

Meter Connections 3-1......................................

Connection Overview 3-1....................................

Electrical Harness Connectors 3-2..........................

Material, Air, And Other Connections 3-2....................

Specifications 4-1..........................................

Thread Locker Application 5-1..............................

Loctite Product Application, Cleanup, And Storage 5-2...........

Blind and Thru Holes 5-2..................................

Sealing Applications 5-2...................................

Cleanup 5-2.............................................

Storage 5-3..............................................

Table of Contents

Part 7440274 2017 Nordson Corporation

System Setup and Calibration 6-1...........................

System Unpack 6-2.........................................

Air Line Routing 6-2.........................................

Electrical Wiring 6-2.........................................

Fluid Flow Path 6-2.........................................

HMI Pendant 6-2...........................................

Initial System Startup 6-3....................................

Adjustment And Calibration 6-6...............................

HMI Pendant Login 6-6....................................

Air Actuator Flow Adjustment 6-6...........................

Cylinder Position Sensor Calibration 6-7.....................

Linear Speed Control Calibration 6-7........................

Lead/Lag Calibration 6-8..................................

Low Level Sensor Calibration 6-9...........................

Pressure Transducer Calibration 6-10........................

Stroke Adjustment 6-11....................................

Operation 7-1..............................................

Dispense Mode Descriptions 7-2..............................

Auto Flow Mode 7-2......................................

Auto Shot Mode 7-2......................................

Manual Flow Mode 7-2....................................

Manual Shot Mode 7-2....................................

Operation 7-3..............................................

Maintenance 8-1...........................................

Consumables 8-2...........................................

Preparation For Maintenance and Service 8-3..................

Air Pressure Relief 8-3....................................

Material Pressure Relief 8-4...............................

Power Disconnect 8-6.....................................

Preventative Maintenance Schedule 8-7.......................

Troubleshooting 9-1........................................

Removal and Installation 10-1................................

Air Actuator 10-2.............................................

Removal 10-2.............................................

Installation 10-6...........................................

Ball Valve Assembly 10-8.....................................

Removal 10-8.............................................

Installation 10-11...........................................

Carriage 10-12...............................................

Removal 10-12.............................................

Installation 10-13...........................................

Cylinder Position Sensor (If Equipped) 10-14.....................

Removal 10-14.............................................

Installation 10-15...........................................

Gravity Tank (If Equipped) 10-16................................

Removal 10-16.............................................

Installation 10-18...........................................

Limit Switch 10-19............................................

At Metering Cylinder Housing 10-19...........................

Removal 10-19..........................................

Installation 10-20.........................................

Table of Contents iii

Part 7440274

2017 Nordson Corporation

At Strike Stop 10-21........................................

Removal 10-21..........................................

Installation 10-22.........................................

Linear Speed Control (If Equipped) 10-23........................

Removal 10-23.............................................

Installation 10-25...........................................

Low Level Sensor (If Equipped) 10-26............................

Removal 10-26.............................................

Installation 10-26...........................................

Metering Cartridge Assembly 10-27.............................

Removal 10-27.............................................

Installation 10-30...........................................

Micro PLC 10-32..............................................

Removal 10-32.............................................

Installation 10-34...........................................

Pneumatic Valve Manifold 10-35................................

Removal 10-35.............................................

Installation 10-37...........................................

Pneumatic Valve Manifold Solenoid 10-38........................

Removal 10-38.............................................

Installation 10-39...........................................

Power Supply Fuse 10-40......................................

Removal 10-40.............................................

Installation 10-42...........................................

Power Supply Cover 10-43.....................................

Removal 10-43.............................................

Installation 10-44...........................................

Power Supply Module 10-45....................................

Removal 10-45.............................................

Installation 10-46...........................................

Power Supply Switch 10-47....................................

Removal 10-47.............................................

Installation 10-47...........................................

Pressure Transducer (If Equipped) 10-48.........................

Removal 10-48.............................................

Installation 10-49...........................................

Disassembly and Assembly 11-1.............................

Metering Cartridge Assembly 11-2.............................

Disassembly 11-3.........................................

Assembly 11-12............................................

PanelView Specifications 12-1................................

PanelViewC800 12-1.......................................

Table of Contents

Part 7440274 2017 Nordson Corporation

Common Screen Description Elements 13-1...................

Elements 13-1...............................................

Pilot Light Indicators 13-1...................................

Push Buttons 13-1.........................................

Push Buttons With Indicator Lights 13-1......................

Data Displays 13-2........................................

Data Entry Fields 13-2.....................................

Dashboard Indicators 13-2..................................

Bar Graphs 13-2..........................................

Typical Screen Layout 13-10...................................

Mode Indicator 13-10.......................................

Navigation Buttons 13-10...................................

Status Indicator 13-10.......................................

Title Bar 13-10.............................................

Screen Descriptions 14-1....................................

Normal Operation Screens 14-1...............................

Main Menu 14-1...........................................

Dispense 1 14-2..........................................

Dispense 2 14-3..........................................

Faults & Warnings 1 and 2 14-4.............................

Faults & Warnings 1 14-4................................

Faults & Warnings 2 14-5................................

Interlock Status 14-7.......................................

Material Pressure 14-8.....................................

Material Pressure History 14-9..............................

Meter Status 14-10.........................................

Options Setup 14-11.........................................

Purge Control 14-12........................................

Setup Login 14-14..........................................

Setup Screens 14-15..........................................

Confirm Exit To Config Mode 14-15...........................

Cylinder Setup 14-16........................................

Flow Mode Setup 14-17.....................................

Interlock Setup 14-18.......................................

Level 1 Setup Menu 14-19...................................

Level 2 Setup Menu 14-20...................................

Miscellaneous Setup 14-21..................................

Options Setup 14-22.........................................

Position Sensor Calibration 14-23.............................

Pressure Limits Setup 14-24.................................

Pressure Sensor Calibration 14-26............................

Pressure Setup 14-28.......................................

Purge Setup 14-29..........................................

Reset Password 14-30......................................

Stroke Setup 14-31.........................................

Valve Setup 14-32..........................................

Table of Contents v

Part 7440274

2017 Nordson Corporation

Parts 15-1...................................................

Introduction 15-1.............................................

Using the Illustrated Parts List 15-1..........................

3-Column Parts List 15-2.................................

Customer Product Manual 15-3.............................

Pro−Meter V2K Assembly Top Level Assembly 15-3............

Pro−Meter V2K Basic Assembly 15-6........................

Base Plate Assembly 15-16..................................

Cover Assembly 15-21......................................

Gravity Feed Tanks (If Equipped) 15-23.......................

HMI Pendant 15-25.........................................

Metering Cartridge Assembly 15-28..........................

Power Supply Assembly 15-30...............................

Optional Components 15-34.................................

Metering Cartridge Assembly Service Kit 15-34................

Safety 1-1

Part 7440274

2017 Nordson Corporation

Section 1

Safety

Introduction

Read and follow these safety instructions. Task- and equipment-specific

warnings, cautions, and instructions are included in equipment

documentation where appropriate.

Make sure all equipment documentation, including these instructions, is

accessible to all persons operating or servicing equipment.

Qualified Personnel

Equipment owners are responsible for making sure that Nordson

equipment is installed, operated, and serviced by qualified personnel.

Qualified personnel are those employees or contractors who are trained to

safely perform their assigned tasks. They are familiar with all relevant safety

rules and regulations and are physically capable of performing their

assigned tasks.

Intended Use

Use of Nordson equipment in ways other than those described in the

documentation supplied with the equipment may result in injury to persons

or damage to property.

Some examples of unintended use of equipment include:

Using incompatible materials

Making unauthorized modifications

Removing or bypassing safety guards or interlocks

Using incompatible or damaged parts

Using unapproved auxiliary equipment

Operating equipment in excess of maximum ratings

Regulations and Approvals

Make sure all equipment is rated and approved for the environment in which

it is used. Nordson equipment warranties may be voided if instructions for

installation, operation, and service are not followed.

All phases of equipment installation must comply with all federal, state, and

local codes.

Safety

1-2

Part 7440274 2017 Nordson Corporation

Personal Safety

To prevent injury, follow these instructions.

Do not operate or service equipment unless you are qualified.

Do not operate equipment unless safety guards, doors, or covers are

intact and automatic interlocks are operating properly. Do not bypass or

disarm any safety devices.

Keep clear of moving equipment. Before adjusting or servicing any

moving equipment, shut off the power supply and wait until the

equipment comes to a complete stop. Lock out power and secure the

equipment to prevent unexpected movement.

Relieve (bleed off) hydraulic and pneumatic pressure before adjusting or

servicing pressurized systems or components. Disconnect, lock out, and

tag switches before servicing electrical equipment.

While operating manual dispense valves, make sure you are grounded.

Wear electronically conductive gloves or a grounding strap connected to

the dispense valve handle or other true earth ground. Do not wear or

carry metallic objects such as jewelry or tools.

If you receive even a slight electrical shock, shut down all electrical and

electrostatic equipment immediately. Do not restart the equipment until

the problem has been identified and corrected.

Obtain and read Safety Data Sheets (SDS) for all materials used. Follow

the manufacturer’s instructions regarding the safe handling and use of

materials. Use recommended personal protection devices.

Make sure the dispensing area is adequately ventilated.

To prevent injury, be aware of less-obvious dangers in the workplace

that often cannot be completely eliminated, such as hot surfaces, sharp

edges, energized electrical circuits, and moving parts that cannot be

enclosed or otherwise guarded for practical reasons.

Table of contents

Popular Measuring Instrument manuals by other brands

Suaoki

Suaoki D40 user manual

Elster

Elster BK-G1.6 operating instructions

Endress+Hauser

Endress+Hauser Deltabar FMD71 technical information

Duratool

Duratool D03128 manual

Vega

Vega VEGAPULS 65 Quick setup guide

Tonghui

Tonghui TH2618B Operation manual

Tenmars

Tenmars TM-801 user manual

MSR

MSR 145 user manual

TPS

TPS WP-82 manual

ELMETRON

ELMETRON CP-511 user manual

PCB Piezotronics

PCB Piezotronics 003C30 Installation and operating manual

Tenma

Tenma 72-10465 manual

Endress+Hauser

Endress+Hauser Proline Promag 50 Brief operating instructions

Siemens

Siemens SITRANS F Coriolis FCT030 Function manual

KLINGER

KLINGER CMF V Series instruction manual

EXFO

EXFO FTB-2 Notice

Keysight

Keysight M8290A Getting started guide

ADTEK

ADTEK MW-5 operating manual