Michell Instruments XZR250 User manual

1a. Unpack the analyser, accessories and documents. Ensure

contents are correct, contact Michell Instruments Ltd. if

anything is missing.

1b. Transfer the device to a clean workbench.

NOTE: Read the User Guide BEFORE proceeding; the Quick

Start Guide (this document) is for reference only.

2. What’s included:

 Sensor head, sensor block, probe, clamp & gasket.

3. Measure the distance between the probe installaon site

and the controller, and cut cable to length.

NOTE: Leave enough cable length to ensure the probe can

be removed from its locaon without stretching the cable.

CAUTION: Cable MUST be shielded.

4. Remove the front panel (1) and set to one side:

 Loosen four capve screws (2) and carefully ease the

front panel (1) from the housing.

 Disconnect the ribbon cable from the front panel (1).

XZR250

O2 Combuson Gas Analyzer

QUICK START GUIDE

WARNING: Shock hazard, do NOT apply power!

5a. Prepare your cable; shielding exposed and wire ends

trimmed.

5b. Feed cable through the gland and wire connector.

CAUTION: Make sure the terminals are wired as shown;

failure to connect power correctly could result in irreversible

product damage that is NOT covered by warranty.

Power Supply

PIN 1: 24VDC

PIN 2: 0V

Digital Output

PIN 3: COM1

PIN 4: COM2

Analogue Output

PIN 5: Analogue GND

PIN 6: Analogue Out1

PIN 7: Analogue Out2

Relay Output

PIN 8: Relay 1 In

PIN 9: Relay 1 Out

PIN 10: Relay 2 In

PIN 11: Relay 2 Out

5c. Carefully pull cable back through the gland unl the

connector aligns with the board; ﬁt connector to the board.

Always handle the interface board using the correct

ESD handling precauons.

CAUTION: Make sure the shielding is intact and correctly

posioned to ensure the device is grounded properly.

5d. Using a 20mm spanner, ghten the cable gland to secure

the cable in place.

NOTE: Be careful not to over‐tension the wires or over‐

ghten the gland.

6. Replace the front panel.

 Connect the ribbon cable to the front panel.

 Install the front panel (1) to the head housing and

secure in place with the four capve screws (2).

 Fit the screw covers (3).

P.T.O.

nbn Elektronik Handelsgesellschaft m.b.H.

Riesstraße 146, 8010 Graz

www.nbn.at Tel. +43 316 40 2805 | Fax +43 316 40 25 06

Vertrieb für Österreich:

Michell Instruments Limited, 48 Lancaster Way Business Park, Ely, Cambridgeshire, UK, CB6 3NW

www.michell.com/uk | e: [email protected] | t: +44 (0)1353 658 000

CAUTION

Carefully follow all wiring instructions. Incorrect wiring can cause permanent

damage to the device.

Zirconium dioxide sensors are damaged by the presence of silicone. Vapors

(organic silicone compounds) from RTV rubbers and sealants are known to

poison oxygen sensors and MUST be avoided.

Do NOT use chemical cleaning agents.

Failure to comply with these instructions may result in product damage.

INFORMATION

Michell Instruments Ltd. reserves the right to make changes to

product specifications without notice or liability.

All information is subject to Michell Instruments own data and considered

accurate at time of going to print.

7. Installing the Probe:

7a. Ensure a suitable mounng ﬂange or plate is ﬁed to the

ﬂue.

 Place the gasket over the probe as shown below

 Insert the probe into the ﬂue

 Make sure the probe tubes are in the correct orienta‐

on using the ﬂow indicaon on the probes ﬂange

 Bolt the probe securely to the ﬂue using a 20mm span‐

ner

10. Apply 24 V DC ± 10% to the analyzer via a limited power

source.

CAUTION

Do not exceed maximum ratings and ensure sensor(s) are operated in

accordance with their requirements.

NOTE: Read the User Guide BEFORE proceeding; the Quick

Start Guide (this document) is for reference only.

Further informaon:

Refer to 97528, XZR250 User Guide for full details of how to

install, conﬁgure, calibrate and maintain the device.

For technical assistance or advice, please contact Michell Instruments.

Need help? Ask the expert

Tel: +44 (0)1353 658 000

Or go online;

www.michell.com/uk/support/support‐request.htm

8. With the display facing downwards, carefully insert the

sensor block into the sensor head.

NOTE: The connector is keyed to aid alignment.

CAUTION: Do NOT force the sensing module otherwise

you may damage the sensor and /or housing connectors.

8a. Keep the sensor facing upwards unl ﬁnal assembly.

9. Final Assembly

9a. Ensure the clamp (3) is ﬁed over the sensor head shoul‐

der, carefully slide the sensor head onto the probe with the

cable (2) at the base of the housing should face downwards.

NOTE: Ensure the probe is inserted fully.

9b. Using a 10mm socket (or spanner) ghten clamp (3) to

secure the head housing in posion; torque to 5Nm.

www.nbn.at

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