Miniapplicator Operating instructions Created by Mecal s.r.l.
5
Index
1) Important warnings....................................................................................................................6
1.1) Symbology ................................................................................................................................7
2) Identification ...............................................................................................................................8
3) Product description....................................................................................................................9
3.1) Technical data........................................................................................................................10
4) Inspection upon delivery........................................................................................................11
5) Installation..................................................................................................................................12
5.1) Miniapplicator Installation...................................................................................................12
5.2) Pneumatic and elettrical connection....................................................................................14
5.3) Pneumatic drawing................................................................................................................15
5.4) Terminal insertion.................................................................................................................16
6) Adjustments...............................................................................................................................18
6.1) Continuos adjusting head .....................................................................................................18
6.2) Feeding adjustment ...............................................................................................................20
6.2.1) Sensor adjustment advancement terminal .............................................................22
6.2.2) Sensor control terminal strip .....................................................................................23
6.3) Terminal positioning on the crimping axis..........................................................................24
6.4) Terminal alignment matrix...................................................................................................26
6.4.1) Wire and insulation crimper.......................................................................................26
6.4.2) Anvil and terminal support.............................................................................................27
6.4.3) Lower cutting blade.....................................................................................................29
6.5) Adjusting cutting front..........................................................................................................30
6.6) Locking terminal....................................................................................................................33
6.6.1) Presser locking............................................................................................................33
6.6.2) Terminal sensor block, terminal sensor missing....................................................34
6.7) Adjusting rear centering.......................................................................................................35
6.8) Position Adjustment of Outer Inner guide..........................................................................37
6.8.1) Adjust sensor position Outer.....................................................................................39
6.8.2) Alignment centering guide with Inner support........................................................40
6.9) Group position Inner sensor................................................................................................42
6.9.1) Support inner position adjustment............................................................................42
6.9.2) Sensor Inner position adjustment.............................................................................44
6.9.3) Verification abnormalities during insertion outer to inner .....................................45
6.10) Adjusting pliers on media contact "Inner"......................................................................46
6.10.1) Adjustment closing pliers locking cable "Inner" ...................................................48
6.10.2) Sensor adjustment locking pliers cable "Inner"....................................................49
7) Work cycle (Man.)...................................................................................................................50
8) Cam Position.............................................................................................................................58
8.1) Pneumatic Restyling cam (MRSP).......................................................................................58
9) Maintenance ..............................................................................................................................59
9.1) Spare parts .............................................................................................................................59
9.2) Example of the documentation.............................................................................................60
9.3) Cleaning and lubrication.......................................................................................................62
9.4) Storage....................................................................................................................................63
9.5) Substitution spare parts........................................................................................................64
9.5.1) Substitution crimping and cutting .............................................................................64
9.5.2) Substitution contact support "Inner”.........................................................................66
9.6) Demolition and disposal........................................................................................................68
10) Problem shooting...................................................................................................................69
11) After sales service..................................................................................................................73
