Magnetek RCP User manual
RCP
User’s Guide
Part Number: 178-01702-0010 R9
July 2017
©2017 Magnetek
RCP User’s Guide
July 2017
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Table of Contents
1Service Contact Information .............................................................................................................. 5
2Preface and Safety .............................................................................................................................. 6
2.1Product Safety Information ............................................................................................................ 6
2.2Product Warranty Information ....................................................................................................... 6
2.3WARNING, CAUTION, and NOTE Statements ............................................................................ 7
3Introduction ......................................................................................................................................... 8
3.1Overview ....................................................................................................................................... 8
3.2Supported Products ...................................................................................................................... 8
3.2.1Supported Transmitters ......................................................................................................... 8
3.2.2Supported Receivers ............................................................................................................. 8
3.3PC Requirements .......................................................................................................................... 9
4Installation ......................................................................................................................................... 10
4.1Run the RCP Software ................................................................................................................ 10
4.2Software Updates ........................................................................................................................ 10
4.3Software Removal ....................................................................................................................... 11
5Getting Started .................................................................................................................................. 12
5.1Start Page ................................................................................................................................... 12
5.1.1Creating a New Project ....................................................................................................... 1 2
5.1.2Opening an Existing Project ................................................................................................ 14
5.1.3Recent Project Files ............................................................................................................ 15
5.2Toolbar Menu Items .................................................................................................................... 15
5.2.1Saving a Project .................................................................................................................. 15
5.2.2FDP ..................................................................................................................................... 15
5.2.3RCP Options ....................................................................................................................... 17
5.2.4Open Log File Directory ...................................................................................................... 1 8
5.2.5Removing Control Characters from the Project File ........................................................... 19
5.2.6RCP Compatible Firmware ................................................................................................. 19
5.2.7Reading the RCP Software Version .................................................................................... 19
5.3Device Programming ................................................................................................................... 20
5.3.1Sending Device Configuration ............................................................................................. 20
5.3.2Receiving Device Configuration .......................................................................................... 21
5.3.3Resetting the Device to Factory Default Settings ............................................................... 21
6Channel and Frequencies ................................................................................................................ 23
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7Devices - Transmitters ...................................................................................................................... 24
7.1Unit Information ........................................................................................................................... 24
7.2Input Configuration ...................................................................................................................... 27
7.2.1Digitals ................................................................................................................................. 28
7.2.2Motions ................................................................................................................................ 29
7.2.3Analogs ............................................................................................................................... 30
7.3Feedback Configuration .............................................................................................................. 31
7.3.1Formatting Feedback String ................................................................................................ 32
7.3.2Examples ............................................................................................................................. 33
8Devices - Receivers .......................................................................................................................... 35
8.1Unit Info Tab ................................................................................................................................ 35
8.1.1Device Block Diagram and Pin Properties Grid .................................................................. 40
8.1.2CAN Configuration .............................................................................................................. 41
8.1.3Analog Input Configuration .................................................................................................. 43
8.2Programming Tab........................................................................................................................ 43
8.2.1Programming Tab Layout .................................................................................................... 44
8.2.2Multi-Select .......................................................................................................................... 45
8.2.3Right-Click Options ............................................................................................................. 46
8.2.4Programming Tab Button Functions ................................................................................... 48
8.2.5Channel Selection Tab Groups ........................................................................................... 48
8.2.6Receiver User Interface ...................................................................................................... 4 8
9Device Mapping ................................................................................................................................. 53
9.1How to Create Mapping .............................................................................................................. 53
9.1.1Channel Image Field Description ........................................................................................ 53
9.1.2Connection Limits ................................................................................................................ 54
9.1.3Channel Limits ..................................................................................................................... 54
9.1.4Channel Connection Description ......................................................................................... 55
9.2Transmitter Component to RF Message Mapping ...................................................................... 59
9.2.1Transmitter I/O Connections ............................................................................................... 59
9.2.2Transmitter Button Layout – Flex VUE ............................................................................... 65
9.2.3Transmitter Button Layout – telePendant/telePilot .............................................................. 66
9.2.4Transmitter Radio Message Mapping ................................................................................. 69
9.3Examples ..................................................................................................................................... 72
9.3.1Digital Input to Digital Output .............................................................................................. 7 2
9.3.2Mapping an Incoming RF Message .................................................................................... 82
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9.3.3Using the Matrix Channel to Configure Relays ................................................................... 88
9.3.4Multi-Input Mode using the Matrix Channel ........................................................................ 96
9.3.5inteleSmart2 Pre-defined Crane Configuration ................................................................... 98
9.3.6CAN-2 Mapping ................................................................................................................. 102
9.3.7Additional Mapping Examples ........................................................................................... 102
9.3.8RF Masking ....................................................................................................................... 104
9.3.9Analog to Digital Dead-band Adjustment .......................................................................... 104
9.3.10Timer Channel ................................................................................................................... 105
9.3.11RF Output Channel (Feedback Channel) ......................................................................... 108
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1 Service Contact Information
U.S. Service Information
For questions regarding service or technical information contact:
1.866.MAG.SERV
(1.866.624.7378)
International Service:
+1.262.783.3500
Magnetek, Inc.
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051
Telephone: +1.800.288.8178
Website: www.magnetekmobilehydraulic.com
e-mail: mhcustomerservice@magnetek.com
Fax Numbers:
Main: +1.800.298.3503
Sales: +1.262.783.3510
Service: +1.262.783.3508
Canada Service Information:
161 Orenda Road
Unit 1
Brampton, ON
L6W 1W3 Canada
Phone: +1.800.792.7253
Fax: +1.905.828.5707
+1.416.424.7617 (24/7 Service pager)
EU Market Contact:
Brian Preston
Magnetek (UK) Ltd.
Unit 3 Bedford Business Centre
Mile Road
Bedford, MK42 9TW UK
Phone: +44.1234.349191
Fax: +44.1234.268955
©2017 MAGNETEK
All rights reserved. This notice applies to all copyrighted materials included with this product, including,
but not limited to, this manual and software embodied within the product. This manual is intended for the
sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or
dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by
any means whatsoever without the expressed written permission of MAGNETEK.
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2 Preface and Safety
2.1 Product Safety Information
Magnetek, Inc. (Magnetek) offers a broad range of radio remote control products, control products and
adjustable frequency drives, industrial braking systems, and power delivery products for material handling
applications. This manual has been prepared by Magnetek to provide information and recommendations
for the installation, use, operation and service of Magnetek’s material handling products and systems
(Magnetek Products). Anyone who uses, operates, maintains, services, installs or owns Magnetek
Products should know, understand and follow the instructions and safety recommendations in this manual
for Magnetek Products.
The recommendations in this manual do not take precedence over any of the following requirements
relating to cranes, hoists, lifting devices or other equipment which use or include Magnetek
Products:
Instructions, manuals, and safety warnings of the manufacturers of the equipment where the
Magnetek Products are used,
Plant safety rules and procedures of the employers and the owners of the facilities where the
Magnetek Products are being used,
Regulations issued by the Occupational Health and Safety Administration (OSHA),
Applicable local, state, provincial, or federal codes, ordinances, standards and requirements, or
Safety standards and practices for the industries in which Magnetek Products are used.
This manual does not include or address the specific instructions and safety warnings of these
manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users
and operators of the Magnetek Products to know, understand and follow all of these requirements. It is
the responsibility of the employer to make its employees aware of all of the above listed requirements and
to make certain that all operators are properly trained.
No one should use Magnetek Products prior to becoming familiar with and being trained in these
requirements and the instructions and safety recommendations for this manual.
2.2 Product Warranty Information
Magnetek, hereafter referred to as Company, assumes no responsibility for improper programming or
operation of a device (such as a drive or radio) by untrained personnel. A device should only be
programmed or operated by a trained technician who has read and understands the contents of the
relevant manual(s). Improper programming or operation of a device can lead to unexpected, undesirable,
or unsafe operation or performance of the device. This may result in damage to equipment or personal
injury. Company shall not be liable for economic loss, property damage, or other consequential damages
or physical injury sustained by the purchaser or by any third party as a result of such programming or
operation. Company neither assumes nor authorizes any other person to assume for Company any other
liability in connection with the sale or use of this product.
For information on Magnetek’s product warranties by product type, please visit www.magnetek.com.
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2.3 WARNING, CAUTION, and NOTE Statements
Read and understand this manual before installing, operating, or servicing this product. Install the product
according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these messages
could cause fatal injury or damage products and related equipment and systems.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or
moderate injury. It may also be used to alert against unsafe practices.
NOTE: A NOTE statement is used to declare installation, operation, programming, or maintenance
information that is important, but not hazard-related.
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3 Introduction
3.1 Overview
NOTE: Please refer to the specific product manuals for telePilot, telePendant and inteleSmart usage.
The Radio Control Programmer (RCP) is a user-friendly, Windows® based, interactive radio control
programmer software. It is designed for communication from your PC to Magnetek radio control products.
The USB RCP Kit (Magnetek Part Number 178-01702-0200) contains the following components:
1. USB Drive Containing RCP Software
2. USB Cable
3. Activation Code
3.2 Supported Products
3.2.1 Supported Transmitters
telePilot
telePendant
MBT
PGT
Mini-PGT
Mini-MBT
XLTX
MLTX2
Flex VUE™
CHTX
3.2.2 Supported Receivers
inteleSmart
inteleSmart2
MHR
MHC
CAN-2
WIC-2402
Flex M
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3.3 PC Requirements
Windows 7 Home Premium, Professional, Enterprise, Ultimate
o PC with 800MHz 32-bit (x86) or 64-bit (x64) processor or better with at least 512MB of
RAM and 20 GB hard drive.
Windows 8 or 8.1 Home Premium, Professional, or Enterprise
o PC with 1GHz 32-bit (x86) or 64-bit (x64) processor or better with at least 2GB of RAM
and 20 GB hard drive.
Windows 10
o PC with 1GHz 32-bit (x86) or 64-bit (x64) processor or better with at least 2GB of RAM
and 20 GB hard drive.
USB Port, Mouse (or other pointing device), and Keyboard.
Internet Connection (for product activation only).
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4 Installation
Insert the USB flash drive containing RCP into a USB port on your PC. Navigate to the flash drive and
locate the RCP_Installer.exe file. Double-clicking this file will start the installation process. When the
installation is complete, RCP will be installed on your PC.
4.1 Run the RCP Software
After installation of the RCP software, double-click the RCP icon found on the desktop to launch
the program. This will prompt you to enter an activation key. If an activation key is not entered at this time,
the software can only be used 10 times before locking the user out. Contact customer service or your
sales representative for an activation key. The product key can be entered anytime during the trial period
by launching RCP and entering the key in the corresponding fields in the “Activate Radio Control
Programmer” dialog box.
4.2 Software Updates
Additional features and bug fixes may be available from time to time. These may be downloaded from the
Magnetek website, or by clicking on the “Check for Updates” menu item in the Help menu. This checks
the server for newer versions of the software. If a new version of the software is available the system will
close RCP, download the new version, and install it. RCP will restart automatically.
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