Konica Minolta Magicolor 5430 DL User manual

SERVICE MANUAL

2005.042005.04

Ver. 3.0Ver. 3.0

2005.04 Ver.3.02005.04 Ver.3.0

FIELD SERVICE

Printed in JapanPrinted in Japan

4138-7991-314138-7991-31

Use of this manual should be strictly supervised to

avoid disclosure of confidential information.

Use of this manual should be strictly supervised to

avoid disclosure of confidential information.

magicolor 5430 DL

magicolor 5440 DL

magicolor 5450

magicolor 5430 DL

magicolor 5440 DL

magicolor 5450

magicolor 5430 DL

magicolor 5440 DL

magicolor 5450

magicolor 5430 DL

magicolor 5440 DL

magicolor 5450

SAFETY AND IMPORTANT WARNING ITEMS

S-1

Read carefully the Safety and Important Warning Items described below to understand

them before doing service work.

Because of possible hazards to an inexperienced person servicing this product as well as

the risk of damage to the product, KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

(hereafter called the KMBT) strongly recommends that all servicing be performed only by

KMBT-trained service technicians.

Changes may have been made to this product to improve its performance after this Service

Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that

the information contained in this Service Manual is complete and accurate.

The user of this Service Manual must assume all risks of personal injury and/or damage to

the product while servicing the product for which this Service Manual is intended.

Therefore, this Service Manual must be carefully read before doing service work both in the

course of technical training and even after that, for performing maintenance and control of

the product properly.

Keep this Service Manual also for future service.

In this Service Manual, each of three expressions " DANGER", " WARNING", and

" CAUTION" is defined as follows together with a symbol mark to be used in a limited

meaning.

When servicing the product, the relevant works (disassembling, reassembling, adjustment,

repair, maintenance, etc.) need to be conducted with utmost care.

Symbols used for safety and important warning items are defined as follows:

SAFETY AND IMPORTANT WARNING ITEMS

IMPORTANT NOTICE

DESCRIPTION ITEMS FOR DANGER,

WARNING AND CAUTION

DANGER: Action having a high possibility of suffering death or serious injury

WARNING: Action having a possibility of suffering death or serious injury

CAUTION: Action having a possibility of suffering a slight wound, medium

trouble, and property damage

:Precaution when servicing the

product. General

precaution

Electric hazard High temperature

:Prohibition when servicing the

product. General

prohibition

Do not touch

with wet hand

Do not

disassemble

:Direction when servicing the

product. General

instruction

Unplug Ground/Earth

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SAFETY AND IMPORTANT WARNING ITEMS

S-2

[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA

BUSINESS TECHNOLOGIES, INC.

KONICA MINOLTA brand products are renowned for their high reliability. This reliability is

achieved through high-quality design and a solid service network.

Product design is a highly complicated and delicate process where numerous mechanical,

physical, and electrical aspects have to be taken into consideration, with the aim of arriving

at proper tolerances and safety factors. For this reason, unauthorized modifications involve

a high risk of degradation in performance and safety. Such modifications are therefore

strictly prohibited. the points listed below are not exhaustive, but they illustrate the reason-

ing behind this policy.

SAFETY WARNINGS

DANGER : PROHIBITED ACTIONS

• Using any cables or power cord not specified by KMBT.

• Using any fuse or thermostat not specified by KMBT.

Safety will not be assured, leading to a risk of fire and

injury.

• Disabling fuse functions or bridging fuse terminals with

wire, metal clips, solder or similar object.

• Disabling relay functions (such as wedging paper between

relay contacts)

• Disabling safety functions (interlocks, safety circuits, etc.)

Safety will not be assured, leading to a risk of fire and

injury.

• Making any modification to the product unless instructed

by KMBT

• Using parts not specified by KMBT

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SAFETY AND IMPORTANT WARNING ITEMS

S-3

[2] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE

Konica Minolta brand products are extensively tested before shipping, to ensure that all

applicable safety standards are met, in order to protect the customer and customer engi-

neer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical

equipment may be subject to parts wear and eventual failure. In order to maintain safety

and reliability, the CE must perform regular safety checks.

1. Power Supply

WARNING: Wall Outlet

• Check that mains voltage is as specified. Plug the power

cord into the dedicated wall outlet with a capacity greater

than the maximum power consumption.

If excessive current flows in the wall outlet, fire may

result.

• If two or more power cords can be plugged into the wall

outlet, the total load must not exceed the rating of the wall

outlet.

If excessive current flows in the wall outlet, fire may

result.

WARNING: Power Plug and Cord

• Make sure the power cord is plugged in the wall outlet

securely.

Contact problems may lead to increased resistance,

overheating, and the risk of fire.

• Check whether the power cord is damaged. Check

whether the sheath is damaged.

If the power plug, cord, or sheath is damaged, replace

with a new power cord (with plug and connector on each

end) specified by KMBT. Using the damaged power cord

may result in fire or electric shock.

• When using the power cord (inlet type) that came with this

product, be sure to observe the following precautions:

a. Make sure the connector is securely inserted in the inlet

on the left side panel of the product.

b. If the power cord or sheath is damaged, replace with a

new power cord (with plugs on both ends) specified by

KMBT.

If the power cord (inlet type) is not connected to the

product securely, a contact problem may lead to

increased resistance, overheating, and risk of fire.

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SAFETY AND IMPORTANT WARNING ITEMS

S-4

• Check whether the power cord is not stepped on or

pinched by a table and so on.

Overheating may occur there, leading to a risk of fire.

• Do not bundle or tie the power cord.

Overheating may occur there, leading to a risk of fire.

• Check whether dust is collected around the power plug

and wall outlet.

Using the power plug and wall outlet without removing

dust may result in fire.

• Do not insert the power plug into the wall outlet with a wet

hand.

The risk of electric shock exists.

• When unplugging the power cord, grasp the plug, not the

cable.

The cable may be broken, leading to a risk of fire and

electric shock.

WARNING: Power Plug and Cord

WARNING: Wiring

• Never use multi-plug adapters to plug multiple power cords

in the same outlet.

If used, the risk of fire exists.

• When an extension cord is required, use a specified one.

Current that can flow in the extension cord is limited, so

using a too long extension cord may result in fire.

Do not use an extension cable reel with the cable taken

up. Fire may result.

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SAFETY AND IMPORTANT WARNING ITEMS

S-5

2. Installation Requirements

• Connect power plug directly into wall outlet having the

same configuration as th plug.

The use of an adapter leads to the product connecting to

inadequate power supply (voltage, current capacity,

grounding), and may result in fire or electrical shock.

If proper wall outlet in not available, the customer shall

ask qualified electrician for the installation.

• For the product which power plug is not attached.

Attach power plug adequate for the product’s rated volt-

age and input current before the installation. The power

plug shall meet the requirements of safety regulation for

the region, and shall have grounding terminal.

WARNING: Wiring

WARNING: Ground Connection

• Check whether the product is grounded properly.

If current leakage occurs in an ungrounded product, you

may suffer electric shock while operating the product.

Connect power plug to grounded wall outlet.

WARNING: Prohibited Installation Places

• Do not place the product near flammable materials or vola-

tile materials that may catch fire.

A risk of fire exists.

• Do not place the product in a place exposed to water such

as rain.

A risk of fire and electric shock exists.

WARNING: When not Using the Product for a long time

• When the product is not used over an extended period of

time (holidays, etc.), switch it off and unplug the power

cord.

Dust collected around the power plug and outlet may

cause fire.

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SAFETY AND IMPORTANT WARNING ITEMS

S-6

CAUTION: Ventilation

• The product generates ozone gas during operation, but it

will not be harmful to the human body.

If a bad smell of ozone is present in the following cases,

ventilate the room.

a. When the product is used in a poorly ventilated room

b. When taking a lot of copies

c. When using multiple products at the same time

CAUTION: Stability

• Be sure to lock the caster stoppers.

In the case of an earthquake and so on, the product may

slide, leading to a injury.

CAUTION: Inspection before Servicing

• Before conducting an inspection, read all relevant docu-

mentation (service manual, technical notices, etc.) and

proceed with the inspection following the prescribed pro-

cedure, using only the prescribed tools. Do not make any

adjustment not described in the documentation.

If the prescribed procedure or tool is not used, the prod-

uct may break and a risk of injury or fire exists.

• Before conducting an inspection, be sure to disconnect

the power plugs from the product and options.

When the power plug is inserted in the wall outlet, some

units are still powered even if the POWER switch is

turned OFF. A risk of electric shock exists.

• The area around the fixing unit is hot.

You may get burnt.

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SAFETY AND IMPORTANT WARNING ITEMS

S-7

WARNING: Work Performed with the Product Powered On

• Take every care when making adjustments or performing

an operation check with the product powered.

If you make adjustments or perform an operation check

with the external cover detached, you may touch live or

high-voltage parts or you may be caught in moving gears

or the timing belt, leading to a risk of injury.

• Take every care when servicing with the external cover

detached.

High-voltage exists around the drum unit. A risk of elec-

tric shock exists.

WARNING: Safety Checkpoints

• Check the exterior and frame for edges, burrs, and other

damages.

The user or CE may be injured.

• Do not allow any metal parts such as clips, staples, and

screws to fall into the product.

They can short internal circuits and cause electric shock

or fire.

• Check wiring for squeezing and any other damage.

Current can leak, leading to a risk of electric shock or

fire.

• Carefully remove all toner remnants and dust from electri-

cal parts and electrode units such as a charging corona

unit.

Current can leak, leading to a risk of product trouble or

fire.

• Check high-voltage cables and sheaths for any damage.

Current can leak, leading to a risk of electric shock or

fire.

• Check electrode units such as a charging corona unit for

deterioration and sign of leakage.

Current can leak, leading to a risk of trouble or fire.

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SAFETY AND IMPORTANT WARNING ITEMS

S-8

• Before disassembling or adjusting the write unit (P/H unit)

incorporating a laser, make sure that the power cord has

been disconnected.

The laser light can enter your eye, leading to a risk of

loss of eyesight.

• Do not remove the cover of the write unit. Do not supply

power with the write unit shifted from the specified mount-

ing position.

The laser light can enter your eye, leading to a risk of

loss of eyesight.

• When replacing a lithium battery, replace it with a new lith-

ium battery specified in the Parts Guide Manual. Dispose

of the used lithium battery using the method specified by

local authority.

Improper replacement can cause explosion.

• After replacing a part to which AC voltage is applied (e.g.,

optical lamp and fixing lamp), be sure to check the installa-

tion state.

A risk of fire exists.

• Check the interlock switch and actuator for loosening and

check whether the interlock functions properly.

If the interlock does not function, you may receive an

electric shock or be injured when you insert your hand in

the product (e.g., for clearing paper jam).

• Make sure the wiring cannot come into contact with sharp

edges, burrs, or other pointed parts.

Current can leak, leading to a risk of electric shock or

fire.

• Make sure that all screws, components, wiring, connec-

tors, etc. that were removed for safety check and mainte-

nance have been reinstalled in the original location. (Pay

special attention to forgotten connectors, pinched cables,

forgotten screws, etc.)

A risk of product trouble, electric shock, and fire exists.

WARNING: Safety Checkpoints

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SAFETY AND IMPORTANT WARNING ITEMS

S-9

WARNING: HANDLING OF CONSUMABLES

• Toner and developer are not harmful substances, but care

must be taken not to breathe excessive amounts or let the

substances come into contact with eyes, etc. It may be

stimulative.

If the substances get in the eye, rinse with plenty of water

immediately. When symptoms are noticeable, consult a

physician.

• Never throw the used cartridge and toner into fire.

You may be burned due to dust explosion.

CAUTION: HANDLING OF SERVICE MATERIALS

• Unplug the power cord from the wall outlet.

Drum cleaner (isopropyl alcohol) and roller cleaner (ace-

tone-based) are highly flammable and must be handled

with care. A risk of fire exists.

• Do not replace the cover or turn the product ON before

any solvent remnants on the cleaned parts have fully

evaporated.

A risk of fire exists.

• Use only a small amount of cleaner at a time and take

care not to spill any liquid. If this happens, immediately

wipe it off.

A risk of fire exists.

• When using any solvent, ventilate the room well.

Breathing large quantities of organic solvents can lead to

discomfort.

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