KERN ABP User manual

KERN & Sohn GmbH
Ziegelei 1
D-72336 Balingen
E-Mail: info@kern-sohn.com
Phone: +49-[0]7433- 9933-0
Fax: +49-[0]7433-9933-149
Internet: www.kern-sohn.com
Operating manual
Analytical balance
KERN ABP
Version 1.0
2018-08
GB
ABP-BA-e-1810

2 ABP-BA-e-1810
GB
KERN ABP
Version 1.0 2018-08
Operating manual
Analytical balance
Contents
1Technical data................................................................................................ 5
2Declaration of conformity ............................................................................. 7
3Appliance overview ....................................................................................... 8
3.1 Components.............................................................................................................................. 8
3.2 Keyboard................................................................................................................................. 10
3.2.1 Numeric entry ........................................................................................................................... 11
3.3 Display..................................................................................................................................... 12
4Basic Information (General)........................................................................ 15
4.1 Proper use............................................................................................................................... 15
4.2 Improper Use .......................................................................................................................... 15
4.3 Warranty.................................................................................................................................. 15
4.4 Monitoring of Test Resources............................................................................................... 16
5Basic Safety Precautions............................................................................ 16
5.1 Pay attention to the instructions in the Operation Manual................................................ 16
5.2 Personnel training.................................................................................................................. 16
6Transport and storage................................................................................. 16
6.1 Testing upon acceptance ...................................................................................................... 16
6.2 Packaging / return transport................................................................................................. 17
7Unpacking, Setup and Commissioning ..................................................... 19
7.1 Installation Site, Location of Use.......................................................................................... 19
7.2 Unpacking and checking....................................................................................................... 19
7.2.1 Placing ...................................................................................................................................... 21
7.3 Mains connection................................................................................................................... 24
7.3.1 Turning On the Power .............................................................................................................. 25
7.4 Initial Commissioning ............................................................................................................ 25
7.5 Connection of peripheral devices......................................................................................... 26
8Adjustment................................................................................................... 26
8.1 Automatic adjustment via PSC function.............................................................................. 26
8.2 Time-controlled automatic adjustment................................................................................ 28
8.3 Manual adjustment via key [CAL-key].................................................................................. 29
8.3.1 Setting adjustment function for CAL-key .................................................................................. 29
8.3.2 Adjustment with internal weight ................................................................................................ 29
8.3.3 Adjustment test with internal weight ......................................................................................... 30
8.3.4 Adjustment with external weight ............................................................................................... 30
8.3.5 Adjustment test with external weight ........................................................................................ 31
8.4 Adjustment log ....................................................................................................................... 32
8.5 Regular inspections............................................................................................................... 33
9Verification................................................................................................... 35

ABP-BA-e-1810 3
10 Basic Operation ........................................................................................... 36
10.1 Activate standard weighing mode........................................................................................ 36
10.2 Simple weighing ..................................................................................................................... 36
10.3 Taring....................................................................................................................................... 37
10.4 Underfloor weighing............................................................................................................... 38
10.5 Switch off the balance............................................................................................................ 39
10.6 Switch-over weighing unit..................................................................................................... 39
10.7 Change readability (1D/10D) (not available for verified models)....................................... 39
10.8 Display Tare / Net / Gross...................................................................................................... 40
10.9 Display decimal dot as point or comma............................................................................... 41
11 Menu ............................................................................................................. 42
11.1 Navigation in the menu.......................................................................................................... 42
11.1.1 Standard weighing mode ..................................................................................................... 43
11.1.2 Weighing settings ................................................................................................................. 44
11.1.3 System Settings ................................................................................................................... 46
11.1.4 Application settings .............................................................................................................. 48
11.2 Menu overview........................................................................................................................ 48
11.3 Resetting the menu................................................................................................................ 49
11.4 Menu Lock............................................................................................................................... 50
11.5 Log menu settings.................................................................................................................. 51
11.6 Menu history........................................................................................................................... 52
12 Description of individual functions............................................................ 53
12.1 Zero setting and tare function............................................................................................... 53
12.2 Zero tracking function............................................................................................................ 53
12.3 Auto Tare function.................................................................................................................. 54
12.4 Settings for Stability and Response..................................................................................... 55
12.4.1 Stability and reaction settings via „Smart Setting display“ (without invoking menu) ............ 55
12.5 Dosing...................................................................................................................................... 56
12.5.1 Standstill width ..................................................................................................................... 57
12.6 Weighing Units ....................................................................................................................... 58
12.7 User administration log-in function...................................................................................... 58
13 Balance settings .......................................................................................... 65
13.1 Screen saver ........................................................................................................................... 65
13.2 Display settings in operating mode...................................................................................... 65
13.3 Balance identification no....................................................................................................... 66
13.4 Entering date and time........................................................................................................... 66
13.5 Date format.............................................................................................................................. 66
13.6 Brightness of display............................................................................................................. 67
13.7 Audio signal on pressing key or display of stability.......................................................... 67
13.8 User language......................................................................................................................... 67
14 Application Functions ................................................................................. 68
14.1 Parts counting ........................................................................................................................ 69
14.1.1 Settings ................................................................................................................................ 69
14.1.2 Setting the display ................................................................................................................ 71
14.1.3 Part counting ........................................................................................................................ 71
14.1.4 Change settings ................................................................................................................... 72
14.1.5 Switching between counting and weighing mode ................................................................ 72
14.2 Percent determination............................................................................................................ 73
14.2.1 Settings ................................................................................................................................ 73
14.2.2 Setting the display ................................................................................................................ 75
14.2.3 Performing calculation of percentage .................................................................................. 76
14.2.4 Change settings ................................................................................................................... 76
14.2.5 Switching between percentage and weighing mode ............................................................ 77

4 ABP-BA-e-1810
14.3 Determining the density of solid matter and fluids ............................................................ 77
14.4 Totalization.............................................................................................................................. 78
14.5 Formulation............................................................................................................................. 81
14.5.1 Free formulating ................................................................................................................... 81
14.5.2 Define and process formulations ......................................................................................... 84
14.5.3 Change recipe ...................................................................................................................... 88
14.5.4 Sample log (KERN YKB-01N): ............................................................................................. 89
14.6 Preparing buffer solutions..................................................................................................... 90
14.7 Sample preparation................................................................................................................ 93
14.7.1 Changing saved samples ..................................................................................................... 95
14.8 Statistics.................................................................................................................................. 96
14.9 Control weighing and target weighing................................................................................. 98
14.9.1 Target weighing .................................................................................................................... 98
14.10 Control weighing (Pass / Fail evaluation)...................................................................... 100
14.11 Minimum sample weight.................................................................................................. 102
15 Interfaces.................................................................................................... 103
15.1 Connect printer..................................................................................................................... 103
15.2 Connect PC ........................................................................................................................... 103
15.3 Connect serial devices / connect programmable controller (SPS / PLC)....................... 104
15.4 Interface cable (RS232)........................................................................................................ 104
15.5 Data transmission format .................................................................................................... 105
15.6 Interface commands............................................................................................................. 106
15.7 Communication parameters................................................................................................ 110
15.7.1 Select standard setting ....................................................................................................... 110
15.7.2 User defined settings (display example for KERN YKB-01N ............................................. 111
15.8 Issue functions ..................................................................................................................... 113
15.8.1 Automatic data output / Auto Print function ........................................................................ 113
15.8.2 Continuous data output ...................................................................................................... 114
15.8.3 GLP Output Function ......................................................................................................... 116
15.8.4 Defining output details ........................................................................................................ 117
15.10 USB connection ............................................................................................................... 118
15.10.1 Edit weighing data, adjustment logs and screenshots to USB medium ............................ 119
15.10.2 Data transfer by means of barcode reader ........................................................................ 122
16 Servicing, maintenance, disposal ............................................................ 123
16.1 Cleaning ................................................................................................................................ 123
16.2 Servicing, maintenance ....................................................................................................... 124
16.3 Disposal................................................................................................................................. 125
17 Instant help................................................................................................. 125
18 Ionizer (factory option).............................................................................. 126
18.1 General .................................................................................................................................. 126
18.2 Basic Safety Precautions .................................................................................................... 126
18.3 Technical Data ...................................................................................................................... 128
18.4 Commissioning..................................................................................................................... 128
18.5 Maintenance and cleaning................................................................................................... 130

ABP-BA-e-1810 5
1 Technical data
KERN ABP 100-4M ABP 100-5DM
Item no./ Type TABP 100-4M-A TABP 100-5DM-A
Readability (d) 0.0001 g 0.00001 g / 0.0001 g
Weighing range (max) 120 g 52 g / 120 g
Minimum load (Min) 0.01 g 0.001 g
Verification value (e) 0.001 g 0.001 g
Verification class I I
Reproducibility 0.0001 g 0.00002 g / 0.0001 g
Linearity ± 0.0002 g ± 0.00005 g / 0.0002 g
Stabilization time 2 s 2 s / 8 s
Adjustment weight internal
Warm-up time 8 h
Weighing Units mg, g, ct (unverified)
g, ct (verified)
Smallest component weight
for part counting
1mg (under lab conditions*)
10 mg (under normal conditions**)
Reference quantities at
piece counting 1 - 100
Weighing plate, stainless steel ø 91mm
Dimensions caisse
(l x L x h) [mm] 212 x 367 x 345 212 x 411 x 345
Dimensions
Glass wind screen [mm] 170 x 165 x 220 mm (weighing space)
Net weight (kg) 7 8
Permissible
ambient condition +5° C to +40° C
Humidity of air 20 ~ 85 % relative (not condensing)
Power pack
Input voltage
AC 100 -240 V, 300 mA 50/60Hz
or
AC 100 -240 V, 320 – 190 mA 50/60Hz
Weighing scales
Input voltage DC 12 V, 1,0 A
Degree of pollution 2
Overvoltage category Category II
Metres in height Up to 2000 m
Place of installation In sealed rooms only
Interfaces RS-232, USB (type B, PC connection), USB host (type A)

6 ABP-BA-e-1810
KERN ABP 200-4M ABP 200-5DM ABP 300-4M
Item no./ Type TABP 200-4M-A TABP 200-5DM-A TABP 300-4M-A
Readability (d) 0.0001 g 0.00001 g / 0.0001 g 0.0001 g
Weighing range (max) 220 g 102 g / 220 g 320 g
Minimum load (Min) 0.01 g 0.001 g 0.01 g
Verification value (e) 0.001 g 0.001 g 0.001 g
Verification class I I I
Reproducibility 0.0001 g 0.00005 g / 0.0001 g 0.00015 g
Linearity ± 0.0002 g ± 0.0001 g / 0.0002 g ± 0.0003 g
Stabilization time 2 s 2 s / 8 s 2 s
Adjustment weight internal
Warm-up time 8 h
Weighing Units mg, g, ct (unverified)
g, ct (verified)
Smallest component weight
for part counting
1mg (under lab conditions*)
10 mg (under normal conditions**)
Reference quantities at
piece counting 1 - 100
Weighing plate, stainless steel ø 91mm
Dimensions caisse
(l x L x h) [mm] 212 x 367 x 345 212 x 411 x 345 212 x 367 x 345
Dimensions
Glass wind screen [mm] 170 x 165 x 220 mm (weighing space)
Net weight (kg) 7 8 7
Permissible
ambient condition +5° C to +40° C
Humidity of air 20 ~ 85 % relative (not condensing)
Power pack
Input voltage
AC 100 -240 V, 300 mA 50/60Hz
or
AC 100 -240 V, 320 – 190 mA 50/60Hz
Weighing scales
Input voltage DC 12 V, 1,0 A
Degree of pollution 2
Overvoltage category Category II
Metres in height Up to 2000 m
Place of installation In sealed rooms only
Interfaces RS-232, USB (type B, PC connection), USB host (type A)

ABP-BA-e-1810 7
* Smallest component weight for part counting - under lab conditions:
There are ideal ambient conditions for high-resolution counting
The parts to be counted are not scattered
** Smallest component part for part counting – under normal conditions:
There are unsteady ambient conditions (draft, vibrations)
The parts to be counted are being scattered
2 Declaration of conformity
The current EC/EU Conformity declaration can be found online in:
www.kern-sohn.com/ce
For verified weighing scales (= weighing scales assessed for
conformity) a declaration of
conformity is included in the scope of
delivery.

8 ABP-BA-e-1810
3 Appliance overview
3.1 Components
Models d = 0.0001 g Mode. d = 0.00001 g/0.0001 g
Pos. Description
1 Keyboard
2 Bubble level
3 Display
4 Windshield
5 Weighing pan
6 Fastening point ionizer (optional)
7 Glass wind screen
8 USB host port
9 Levelling screw

ABP-BA-e-1810 9
Rear view:
Models d = 0.0001 g Models d = 0.00001 g/0.0001 g
Pos. Description
10 Serial interface (RS232)
11 USB device
12 Port for ionizer
13 Connector for AC adapter
14 Fastening point for anti-theft device
16 Fastening lug for anti-theft chain or wire
17 Port for power pack
18 External electronics box

10 ABP-BA-e-1810
3.2 Keyboard
Button Description Function
Short key pressing
Long key pressing
In menu
[ON/OFF] Switching between
operating and
standby mode
- Return to
weighing mode
[1d/10d] Readability
change
[CAL] Start adjustment Call setup menu
"Adjustment" -
[PRINT] Data output to
external device
(weighing mode)
Call setup menu
"Print"
[TARE] Taring
Zeroing
Call setup "Zero
Setting / Taring"
[MENU]
• Call up menu
• Call application
specific settings
• Call Statistics
[Ionizer] Ionizer on/off
(Factory option)
Call Setup Menu
Ionizer
(Factory option)
[OK] - - Confirm
input
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