Johnson Controls VMA1930 User manual
VMA1930 VAV Controller Installation Guide
Application
The VMA1930 equipment controllers are designed
for Variable Air Volume (VAV) applications that
communicate over BACnet®/IP networks. These
Variable Air Volume Modular Assembly (VMA)
controllers feature combinations of an integral
digital pressure sensor (DPT), a damper actuator,
and a 32-bit microprocessor. The controllers' small
package size facilitates quick field installation and
efficient use of space without compromising high-
tech control performance. The VMA1930 controllers
include an integral real-time clock, which enables
the controllers to monitor and control schedules,
calendars, and trends, and operate for extended
periods of time as stand-alone controllers when
offline from the Metasys® system network. These
VMA controllers connect easily to the wired and
wireless network sensors for zone and discharge air
temperature sensing.
The Metasys system Field Equipment Controllers
(FEC) family controllers and network sensors
communicate using the BACnet protocol. The
BACnet protocol is a standard for ANSI, ASHRAE,
and the International Standards Organization (ISO)
for building controls. VMA1930 Field Controllers
are BACnet Testing Laboratories (BTL) listed and
certified BACnet Advanced Application Controllers
(B-AACs).
North American emissions
compliance
United States
This equipment has been tested and found to
comply with the limits for a Class A digital device
pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection
against harmful interference when this equipment
is operated in a commercial environment. This
equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area
may cause harmful interference, in which case the
users will be required to correct the interference at
their own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
Installation
Observe the following guidelines when installing a
VMA1930 controller:
• Transport the controller in the original container
to minimize vibration and shock damage to the
controller.
• Do not drop the controller or subject it to physical
shock.
Parts included
• One VMA1930 controller with removable SA bus
and power terminal blocks
• One installation instructions sheet
• One self-drilling No. 10 x 25 mm (1 in.) screw
Materials and special tools needed
• Several 6 mm (1/4 in.) female spade terminals for
input and output wiring, and crimping tool for
spade mounted terminal blocks
• Small, straight-blade screwdriver for securing
wires in the terminal blocks, can also be used to
adjust controller numbers
• 8 mm (5/16 in.) wrench or 10 mm (3/8 in.) 12-point
socket to tighten the square coupler bolt
• Several shims or washers to mount the VMA
• Power screwdriver, 100 mm (4 in.) extension
socket, punch, drill, and 3.5 mm (9/64 in.) drill bits
to mount the VMA
• Pliers to open and close the damper
*2410143853C*
Part No. 24-10143-853 Rev. C
2019-11-21
(barcode for factory use only)
MS-VMA1930-0
• Required length of 3.97 mm (5/32 in.) ID
pneumatic tubing and barbed fittings VMA1930 physical features
The following figure displays the physical features
of the VMA1930, and the accompanying table
provides a description of the physical features and a
reference to further information where required.
Figure 1: VMA1930 Controller wiring terminations and physical features
Table 1: VMA1930 Feature Callout Numbers and
Descriptions
Callout Physical Features: Description and References
124 VAC, Class 2 Supply Power (see Supply power
terminal block)
2Controller Number Rotary Switches (see Setting the
controller number): can be numbered from 000 to 999
3 Binary Outputs, 24 VAC Triacs (see Table 3)
4Configurable Outputs: Voltage Analog Output (0–10
VDC) and Binary Output (24 VAC Triac) (see Table 3)
5 Dual Port Fitting
6Manual Override Button (see Mounting for information
about using manual override Button)
7Controller Coupler (see Mounting for information about
using the controller coupler )
8Coupler Bolt (see Mounting for information about
setting the coupler bolt )
Table 1: VMA1930 Feature Callout Numbers and
Descriptions
Callout Physical Features: Description and References
9
Universal Input: Voltage Analog Input (0–10 VDC)
Resistive Analog Inputs (0–600k ohm) (see Table 3):
0–2k Potentiometer
RTD: 1k Nickel, 1k Platinum, or A99B SI
NTC: 10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II
Dry Contact Binary Input
10 SA Bus Terminal Block (see SA Bus terminal block)
11 Sensor Port (SA Bus) RJ-12 6-Pin Modular Jack (see SA
Bus port)
12 ETH2 Ethernet Port for BACnet/IP Communications
13 ETH1 Ethernet Port for BACnet/IP Communications
14 Captive Spacer and Screw
15 LED Status Indicators (see Table 7)
VMA1930 VAV Controller Installation Guide2
VMA1930 model information
Table 2: VMA1930 information (including point type counts per model)
Communication Protocol BACnet/IP
Engines Supported NAE55, NAE85, ODS
Modular Jacks 6-pin SA Bus with four communicating
sensors
Point Types Signals Accepted Number of Points
Universal Input (UI)
Analog Input, Voltage Mode, 0–10 VDC
Analog Input, Current Mode, 4-20mA
Analog Input, Resistive Mode, 0–2k ohm, RTD (1k
NI [Johnson Controls], 1k PT, A998 SI), NTC (10k
Type L, 2.252k Type 2)
Binary Input, Dry Contact Maintained Mode
3
Binary Output (BO) 24 VAC Triac 3
Configurable Output (CO) Analog Output, Voltage Mode, 0–10 VDC
Binary Output Mode, 24 VAC Triac 2
Integrated Actuator Internal 1
Differential Pressure Transducer (DPT) Internal 1
Up to 4 NS Series Network Zone Sensors
Zone Sensor Input On SA Bus Up to 5 WRZ sensors when using the one-to-
one WRZ-78xx wireless configuration
VMA1930 VAV Controller Installation Guide 3
Mounting
Observe the following guidelines when mounting a
VMA:
Note: When the air supply to the VAV box
is below 10°C (50°F), make sure that any
condensation on the VAV box, particularly on
the damper shaft, does not enter the VMA
• Ensure that the mounting surface can support
the controller and any user-supplied enclosure.
electronics. Mount the controller vertically above
the damper shaft to allow any shaft condensation
to fall away from the controller. Additional
measures may be required in some installations.
• Mount the controller on a hard, even surface
whenever possible.
• Use shims or washers to mount the controller
securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive
vapors that matches the ambient conditions
specified in the Technical specifications section.
• Provide sufficient space around the controller
for cable and wire connections and adequate
ventilation through the controller (at least 50 mm
[2 in.] on the top, bottom, sides, and front of the
controllers).
• Mount the VMA vertically above the damper shaft
to allow any shaft condensation to fall away from
the VMA.
Do not mount the controller in areas where
electromagnetic emissions from other
devices or wiring can interfere with controller
communication.
• Avoid mounting the controller on surfaces with
excessive vibration.
On panel or enclosure mount applications, observe
these additional guidelines:
• Do not install the controller in an airtight
enclosure.
• Mount the controller so that the enclosure walls
do not obstruct cover removal or ventilation
through the controller.
• Mount the controller so that the power
transformer and other devices do not radiate
excessive heat to the controller.
To mount the controllers, complete the following
steps:
1. Set all the switches on the field controller to
their known settings.
2. Place the controller in the proper mounting
position on the damper shaft so that the wiring
connections are easily accessible. Make sure
the controller base is parallel to the VAV box
(perpendicular to the damper shaft). If needed,
use a spacer to offset tipping of the controller
caused by the shaft bushings.
Note: Use the alignment marks to center
the captive spacer to ensure sufficient
movement in either direction.
3. Secure the self-drilling No. 10 screw through
the captive spacer with a power screwdriver
and 100 mm (4 in.) extension socket. Otherwise,
use a punch to mark the position of the
shoulder washer, and then drill a hole into the
VAV box using a 3.5 mm (9/64 in.) drill bit. Insert
the mounting screw and tighten against the
spacer.
Important: Do not overtighten the screw,
or the threads may strip. If mounting to
the VAV box, make sure the screws do not
interfere with damper blade movement.
4. Locate the damper position using the typical
marking on the end of the damper shaft as
shown in the following figure.
Figure 2: Typical Damper End Shaft Icons
5. Note the direction, clockwise (CW) or
counterclockwise (CCW), required to close the
damper. Grasp the damper shaft firmly with
pliers, and either manually close the damper for
90° boxes or manually open the damper for 45°
or 60° boxes.
VMA1930 VAV Controller Installation Guide4
6. Push down and hold the Manual Override
button (see VMA1930 physical features) and
turn the controller coupler until it contacts the
mechanical end-stop at either the full-closed
(90° boxes) or full-open (45° and 60° boxes)
position.
7. If the damper for a 90° box closes CCW, rotate
the coupler to the CCW mechanical limit. If
the damper for a 90° box closes CW, rotate
the coupler to the CW mechanical limit. The
open end-stop is automatically set for 90°
boxes. For 45° and 60° boxes, hard stops must
be provided at both full-closed and full-open
damper positions. By installing the controller at
the full-open position, the controller provides
the open stop for 45° and 60° boxes. The closed
damper seal provides the full-closed stop.
Note: The integrated actuator has a
stroke time of 60 seconds for 90° of travel.
The stroke time is the amount of time
(in seconds) that it takes the actuator
to move from the fully closed to fully
opened position or from fully open to fully
closed position. For proper operation, the
actuator stroke time must be configured
in the CCT application based on the actual
time it takes the actuator to drive the
damper. The default setting is 60 seconds
(for 90° VAV boxes). For 45° and 60° VAV
boxes, the actuator stroke time must be
adjusted. Refer to Controller Tool Help
(LIT-12011147) for instructions on setting
the actuator stroke time in the application.
8. All models are compact in size and can be
easily installed on VAV boxes. The models have
either a round shaft up to 13 mm in diameter
or a 10 mm square shaft. Tighten the square
coupler bolt to the shaft using an 8 mm (5/16
in.) wrench or 10 mm (3/8 in.) 12-point socket.
Tighten to 10.5 to 11.5 N·m (95 to 105 lb·in).
9. (Skip this step if you are installing the
VMA1626 model) Loop the pneumatic tubing
(supplied by field personnel) to include a
trap for condensation. Attach the needed
length of tubing (supplied and installed by
field personnel) to the dual port fitting on the
controller and the other ends of the tubing
to the pressure transducer in the VAV box
application.
Note: The controller uses a digital non-
flow pressure sensor with bidirectional
flow operation. You can connect the high-
and low-pressure DP tubes to either
barbed fitting on the controller. You do not
need to make a specific high- or low-side
connection when you attach the tubing to
the barbed fittings on the controller.
10. Push the Manual Override button, and turn the
actuator coupling manually to ensure that the
actuator can rotate from full-closed to full-open
positions without binding.
11. Complete the mounting by rotating the damper
to the full-open position.
CAUTION
Risk of Property Damage
Rotate the damper to the full-open position before
starting the air handler. Failure to rotate the damper to
the full-open position may result in damage to the VAV
box or ductwork when the air handler is started.
ATTENTION
Risque de dégâts matériels
Faire pivoter le registre pour le placer en position
d'ouverture complète avant de démarrer l'unité de
traitement d'air. Le non-respect de cette directive
risque d'endommager le caisson de l'unité à volume
d'air variable (VAV) ou le réseau de conduites au dé-
marrage de l'unité de traitement d'air.
Wiring
CAUTION
Risk of Electric Shock
Disconnect the power supply before making electrical
connections to avoid electric shock.
VMA1930 VAV Controller Installation Guide 5
ATTENTION
Risque de décharge électrique
Débrancher l'alimentation avant de réaliser tout rac-
cordement électrique afin d'éviter tout risque de
décharge électrique.
Important: Do not connect supply power
to the controller before finishing wiring and
checking all wiring connections. Short circuits
or improperly connected wires can result
in damage to the controller and void any
warranty.
Important: Do not exceed the controller
electrical ratings. Exceeding controller electrical
ratings can result in permanent damage to the
controller and void any warranty.
Important: Use copper conductors only. Make
all wiring in accordance with local, national, and
regional regulations.
Important: Electrostatic discharge can
damage controller components. Use proper
electrostatic discharge precautions during
installation, setup, and servicing to avoid
damaging the controller.
For information on configuring and wiring
a BACnet/IP network, refer to the Metasys IP
Networks for BACnet/IP Controllers Configuration
Guide (LIT-12012458). For detailed information on
configuring and wiring a SA Bus, refer to the MS/TP
Communications Bus Technical Bulletin (LIT-12011034).
Network topology
VMA1930 controllers may be connected to a building
automation network in multiple ways: as daisy-
chained devices, as part of a star (also called home
run) type network, or as part of a ring network.
To daisy-chain VMA1930 controllers, connect the
controllers to the bus supervisor in a chain with
the Ethernet cable connecting to the VMA1930
at the ETH1 or ETH2 port, and connecting to the
next device from the other port. Benefits of daisy-
chained networks are that they require less physical
wiring and new devices can be added easily to the
network.
In a star network, each VMA1930 controller is
connected by Ethernet cable directly back to a main
switch. This configuration reduces the possibility of
network failure but requires more wiring to install.
A ring network is a chain of controllers virtually
closed by a software component in an Ethernet
switch. Not all switches support the ring topology.
The dual-port controller from Johnson Controls
supports Media Redundancy Protocol (MRP). With
MRP, a chain of Ethernet devices can overcome any
single communication failure, with a recovery time
faster than in a BACnet system.
For more information about network topologies for
Metasys BACnet/IP Controllers, refer to the Metasys
IP Networks for BACnet/IP Controllers Configuration
Technical Bulletin (LIT-12012458).
VMA terminals and bus ports
See VMA1930 physical features for input and output
terminal and bus port locations on the controllers.
Observe the following guidelines when wiring a
VMA controller.
Input and Output terminals
The input spade terminals are located on the
bottom of the VMA near the FC Bus terminal block.
The output spade terminals are located on the top
of the controller near the power supply terminal
block. For more information, see Table 3.
SA Bus terminal block
The SA Bus terminal block is a brown, removable,
4-terminal plug with +15 VDC that fits into a board-
mounted jack. Wire the removable SA Bus terminal
block plugs on the VMA and other SA Bus devices
in a daisy-chain configuration using 4-wire twisted,
shielded cable as shown in Figure 3. See Table 5 for
more information.
Figure 3: SA bus terminal block wiring
VMA1930 VAV Controller Installation Guide6
SA Bus port
The Sensor (SA Bus) port on the bottom of the
controller is an RJ-12, 6-position modular jack that
provides a connection for the Mobile Access Portal
(MAP) Gateway, the Bluetooth Commissioning
Converter (BTCVT), the VAV Balancing Tool, specified
network sensors, or other SA Bus devices with RJ-12
plugs. A DIS1710 Local Controller Display can also be
connected to the SA Bus port.
Note:
• Do not use the modular SA Bus port and the
terminal block SA Bus simultaneously. Only
use one of these connections at a time.
• The MAP Gateway serves as a replacement
for the BTCVT, which is no longer available
for purchase, but continues to be supported.
The Sensor port is connected internally to the SA
bus terminal block. For more information about
Sensor port functions, requirements, and ratings,
see Table 5.
Figure 4: Pin number assignments for Sensor
(SA Bus) Port on VMA1930
Supply power terminal block
The 24 VAC supply power terminal block is a
gray, removable, 2-terminal plug that fits into a
board-mounted jack on the upper left of the VMA
controller.
Wire the 24 VAC supply power wires from the
transformer to the HOT and COM terminals on the
terminal plug as shown in the following figure. See
Table 5 for more information.
Figure 5: 24 VAC supply power terminal block
wiring
The supply power wire colors may be different on
transformers from other manufacturers. Refer to
the transformer manufacturer’s instructions and
the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to
the controller and all other network devices
so that transformer phasing is uniform across
the network devices. Powering network
devices with uniform 24 VAC supply power
phasing reduces noise, interference, and
ground loop problems. The controller does not
require an earth ground connection. However,
when grounding the secondary of the 24 VAC
transformer is required, only one connection to
ground should be made near the transformer.
See the following figure.
Figure 6: Transformer Grounding
VMA1930 VAV Controller Installation Guide 7
CAUTION
Risk of Property Damage
Do not apply power to the system before checking all
wiring connections. Improper wiring of this terminal
may cause a short circuit across the 24 VAC power
supply on VMA models. A short circuit may result in a
tripped circuit breaker or blown fuse. If using a trans-
former with a built-in fuse, the transformer may need
to be replaced.
ATTENTION
Risque de dommages matériels
Ne mettez pas l’appareil sous tension avant d’avoir
vérifié toutes les connexions du câblage. Le câblage
inadéquat de cette borne peut causer un court-cir-
cuit sur l’alimentation électrique de 24 V c.a. des VMA
modèles. Un court-circuit peut causer le déclenche-
ment du disjoncteur ou le grillage d’un fusible. Si vous
utilisez un transformateur avec un fusible intégré,
vous pourriez devoir remplacer le transformateur.
To wire the controller, complete the following steps:
1. Terminate wiring according the appropriate
figure in Termination diagrams.
2. Wire network sensors and other devices to the
VMA's SA Bus.
3. Wire the FC Bus in a daisy chain.
4. Ensure that the device address DIP switches
are set to the appropriate device address (See
Setting the controller number). Also, activate
the EOL switch if necessary.
5. Connect the controller to 24 VAC, Class 2 power.
Note: If you are using the
VMA1615/1626/1628/1630 controller with
the Wireless Field Bus System, refer to the
WNC1800/ZFR182x Pro Series Wireless Field Bus
System Bulletin (LIT-12012320) or the ZFR Series
Wireless Field Bus System Bulletin (LIT-12011336).
Terminal wiring guidelines,
functions, ratings, and
requirements
Input and Output wiring guidelines
See Table 3 for information about the functions,
ratings, and requirements for the input and output
terminals, and for wire sizes and cable lengths
guidelines.
In addition, observe the following guidelines when
wiring inputs and outputs:
• Run all low-voltage wiring and cables separate
from high-voltage wiring.
• All input and output cables, regardless of wire
size or number of wires, should consist of twisted,
insulated, and stranded copper wires.
• Shielded cable is not required for input or output
cables but is recommended for input and output
cables that are exposed to high electromagnetic
or radio frequency noise.
• Cable runs of less than 30 m (100 ft) typically do
not require an offset in the input/output software
setup.
• Cable runs over 30 m (100 ft) may require an
offset in the input/output software setup.
VMA1930 VAV Controller Installation Guide8
I/O terminal blocks, ratings and requirements
Table 3: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal block label Terminal labels Function, ratings, and requirements To determine wire size and
maximum cable length
+15 V
15 VDC Power Source for active (3-wire) input
devices connected to the Universal INn terminals.
Provides 35 mA total current.
Same as (Universal) INn.
Note: Use 3-wire cable for
devices that source power
from the +15 V terminal.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pulldown
See Guideline A in Table 4.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V, 15k ohm pull up
Qualified Sensors: 0–2k potentiometer,
RTD (1k Nickel [Johnson Controls sensor],
1k Platinum, and A99B Silicon Temperature Sensor)
Negative Temperature Coefficient (NTC) Sensor
10K Type L (10K Johnson Controls Type II is
equivalent to Type L) or 2.252K Type II
See Guideline A in Table 4.INn
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width
Internal 12 V, 15k ohm pull up
See Guideline A in Table 4.
UNIVERSAL
(Inputs)
ICOMn
Universal Input Common for all Universal IN
terminals
Note: All Universal ICOMn terminals are
isolated from all other commons.
Same as (Universal) INn.
OUTnBinary Output - 24 VAC Triac (Internal Power)
Sources internal 24 VAC power (24~ HOT) See Guideline C in Table 4.
BINARY
(Outputs) OCOMn
Binary Output - 24 VAC Triac (Internal Power)
Connects OCOMn to 24~ COM when activated.
Internal Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in Table 4.
VMA1930 VAV Controller Installation Guide 9
Table 3: I/O terminal blocks, functions, ratings, requirements, and cables
Terminal block label Terminal labels Function, ratings, and requirements To determine wire size and
maximum cable length
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
External 1k to 50k ohm load required
See Guideline A in Table 4.
OUTn
Binary Output 24 VAC Triac
Connects OUT to OCOM when activated.
External Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
See Guideline C in Table 4.
Analog Output Signal Common: All Configurable
Outputs defined as Analog Outputs share a
common, which is isolated from all other commons
except the Binary Input common.
CONFIGURABLE
(Outputs)
OCOMnBinary Output Signal Common: All Configurable
Outputs defined as Binary Outputs are isolated
from all other commons, including other
Configurable Output commons.
Same as (Configurable) OUTn.
Cable and wire length guidelines
The following table defines cable length guidelines
for the various wire sizes that may be used for
wiring low voltage (<30 V) input and outputs.
Table 4: Cable length guidelines
Guideline Wire size/Gauge and type Maximum cable length and
type Assumptions
1.0 mm (18 AWG) stranded copper 457 m (1,500 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 297 m (975 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 183 m (600 ft) twisted wire
A
0.5mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 107 m (350 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
1.0 mm (18 AWG) stranded copper 229 m (750 ft) twisted wire
0.8 mm (20 AWG) stranded copper
297 m (975 ft) twisted wire 137 m (450 ft) twisted wire
0.6 mm (22 AWG) stranded copper
183 m (600 ft) twisted wire 91 m (300 ft) twisted wire
B
0.5mm (24 AWG) stranded copper
107 m (350 ft) twisted wire 61 m (200 ft) twisted wire
100 mV maximum voltage drop
Depending on the cable length
and the connected input or
output device, you may have
to define an offset in the setup
software for the input or output
point.
C
See Maximum cable length versus
load current to select wire size/
gauge.
Use stranded copper wire.
See Maximum cable length
versus load current to determine
cable length.
Use twisted wire cable.
N/A
VMA1930 VAV Controller Installation Guide10
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