Johnson Controls NAE Instruction Manual

Technical Bulletin

Issue Date March 31, 2003

Code No. LIT-1201161 Software Release 1.00

Installing the NAE/NIE

Installing the NAE/NIE...........................................................................2

Introduction......................................................................................................... 2

Key Concepts...................................................................................................... 3

NAE................................................................................................................................... 3

NAE Ports ......................................................................................................................... 5

LEDs ................................................................................................................................. 9

Specifications ..................................................................................................................11

Batteries .......................................................................................................................... 12

Mounting Feet ................................................................................................................. 12

Installation Considerations .............................................................................................. 13

Mounting Space .............................................................................................................. 15

Correct Mounting Orientations ........................................................................................ 15

Wiring Considerations ..................................................................................................... 17

System RE-BOOT Switch ............................................................................................... 18

Detailed Procedures......................................................................................... 19

Mounting the NAE ........................................................................................................... 19

Installing the Data Protection Battery.............................................................................. 21

Wiring the NAE................................................................................................................ 22

Turning Off the NAE........................................................................................................ 22

Installing the NAE/NIE Technical Bulletin2

Installing the NAE/NIE

Introduction

The Network Automation Engine (NAE)/Network Integration Engine

(NIE) monitors and supervises networks of devices that typically

control Heating, Ventilating, and Air Conditioning (HVAC)

equipment, lighting, security, and building access. The NAE/NIE unit

is delivered with the operating system software already installed, but

the user needs to provide site-specific data. Through a standard Web

browser interface, the NAE/NIE provides features including alarm and

event management, trending, archiving, energy management, data

exchange, scheduling, dial features, and password protection.

This technical bulletin describes the hardware features of the

NAE/NIE and how to:

•mount the NAE/NIE

•install the data protection battery

•wire the NAE/NIE

•turn off the NAE/NIE

Notes: Unless otherwise noted, the information in this document

applies to the NAE and the NIE.

(For the United States of America only.) This equipment has been

tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the United States Federal Communication

Commission (FCC) rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment

is operated in a commercial environment. This equipment generates,

uses, and can radiate radio frequency energy, and if not installed and

used in accordance with the instructions, may cause harmful

interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case

the user must correct the interference at his own expense.

For other countries and regions, refer to Agency Listings in

Specifications in this document.

Installing the NAE/NIE Technical Bulletin 3

Key Concepts

NAE

Table 1 describes the callouts in Figure 1.

N2-B

N2-A

POWER

REF

POWER

ETHERNET

10/LINK

100/LINK

N2A

N2B

PEER COM

RUN

24 VAC

BATT FAULT

GENL FAULT

SERIAL B

SERIAL A

USB A

USB B

ETHERNET MODEM

NAEcallout

226 mm

(8.9 in.)

96.5 mm

(3.8 in.)

332 mm (13.1 in.)

63.5 mm

(2.5 in.)

SYSTEM

RE-BOOT

NAE

ET SY

B A T T E R Y

317.5 mm (12.5 in.)

302.3 mm (11.9 in.)

63.5 mm

(2.5 in.)

82 mm

(3.2 in.)

82 mm

(3.2 in.)

17171717

Front

View

Back

View

Figure 1: NAE

Table 1: NAE Callouts

Callout Description Callout Description

1Power termination 10 USB B connector

2N2 A Bus termination (functional in NAE only) 11 Modem RJ-11 connector

3N2 B Bus termination (functional in NAE only) 12 Ethernet RJ-45 connector

4Light-Emitting Diodes (LEDs) 13 Battery compartment

5System RE-BOOT Switch 14 Mounting feet (4 of 4)

6N2 End-of-Line (EOL) switches (functional in

NAE only)

15 DIN rail clips (2 of 2)

7Serial A RS-232 connector 16 Battery strap

8Serial B RS-232 connector 17 DIN Rail Hooks (8 of 8)

9USB A connector

Installing the NAE/NIE Technical Bulletin4

The NAE and NIE have one Ethernet port, two RS-232 ports,

two USB ports, and (optionally) a 6-pin modem port for an internal

modem (Figure 1). The NAE additionally has two N2 ports. The NIE

is enabled for N1 communication using the Ethernet port. Refer to

Table 2 and Table 3 for the code numbers of the NAE products,

including those with an internal modem.

Note: The NAE internal modem cannot be added in the field.

See the Metasys® System Extended Architecture Overview Technical

Bulletin (LIT-1201527) document for a detailed explanation of the

function of the NAE in a Metasys system. For software configuration

details, see the Configuring the Network Automation Engine (NAE)

Technical Bulletin (LIT-1201519) and N1 Migration with the NIE

Technical Bulletin (LIT-1201535). When the Metasys system is

configured and running, use the online Help for user information.

Table 2: NAE Product Code Numbers

Product Code

Number

Description

MS-NAE5510-0 24 VAC power, N2 Bus

MS-NAE5510-0G 24 VAC power, N2 Bus, Buy American

MS-NAE5510-700 24 VAC power, N2 Bus, repair

MS-NAE5511-0 24 VAC power, N2 Bus, modem

MS-NAE5511-0G 24 VAC power, N2 Bus, modem, Buy American

MS-NAE5511-700 24 VAC power, N2 Bus, modem, repair

Table 3: NIE Product Code Numbers

Product Code

Number

Description

MS-NIE5510-0 24 VAC power

MS-NIE5510-0G 24 VAC power, Buy American

MS-NIE5510-700 24 VAC power, repair

MS-NIE5511-0 24 VAC power, modem

MS-NIE5511-0G 24 VAC power, modem, Buy American

MS-NIE5511-700 24 VAC power, modem, repair

Installing the NAE/NIE Technical Bulletin 5

NAE Ports

Power

The NAE requires 24 VAC power. The minimum input voltage for the

NAE to operate properly is 20 VAC, but a minimum of 22 VAC is

recommended to prevent nuisance power shutdown and startup

routines during brownout conditions. When the input voltage falls

below the 22 VAC, the NAE initiates a shutdown routine, storing

operations data in the nonvolatile memory for protection through the

power failure. Maximum power consumption is 50 VA.

Connect 24 VAC power to terminals 1 and 3 (see Figure 2). You can

remove line power by removing the power terminal block from the

NAE.

POWER

Wires from

Power Transformer

(AS-XFRxx0-1)

Orange Wire

(24V)

Brown Wire

(COM -)

power connect

HOT

COM

NAE Power

Terminal Block

NAE Power

Terminal Block

Plug

Figure 2: Power Hookup

Note: When you remove line power, the NAE is still powered by

the battery and it takes approximately 1 to 6 minutes for the NAE to

completely power down, depending on the size of the database. The

NAE unit is completely powered down when the POWER LED is off.

See Wiring the NAE in this document for more information on the

power connection.

Note: In North America, use an AS-XFR100-1 or AS-XFR010-1

100 VA power transformer to provide adequate power. We do not

recommend that the transformer share its load with other devices.

Outside North America, use a safety-isolating transformer at the

appropriate rating. These transformers are robust units, which provide

proper operating conditions and limit noise problems.

Installing the NAE/NIE Technical Bulletin6

N2 Bus Ports (N2 A, N2 B) (NAE Only)

The two N2 connections on the NAE are 4-pin removable, keyed

terminal blocks (Figure 3). See the System Configuration Tool

Technical Bulletin (LIT-1201534) for more information on using the

NAE with N2 networks.

N2 REF

N2-

N2+

REF N2- N2+

N2Bus

REF

NAE N2 Bus

Terminal Block

NAE N2

Terminal Block

Plug

Figure 3: N2 Terminal Block

The Shield connection (S) on the N2 ports of the NAE is not

connected to any Ground connection. S is an open terminal that can be

used as a splice connection. The N2 A and N2 B terminal blocks are

not interchangeable.

PC Serial Ports (SER A, SER B)

RS-232 ports on the NAE are used for direct connection using a

standard 9-pin female to 9-pin female, Data Terminal Equipment

(DTE) to DTE null modem cable (Figure 4):

pcserial

Shell

NAE

9-pin Female

PC Serial Port

9-pin Female

DCD

DTR

DSR

RTS

CTS

Shell

DCD

DTR

DSR

RTS

CTS

Figure 4: 9-Pin to 9-Pin Null Modem Cable

Installing the NAE/NIE Technical Bulletin 7

Use port A to connect directly to a Personal Computer (PC) serial port

to browse to the NAE. See the Direct Connect and Dial-Up Connection

on Windows® 2000 or Windows XP Operating Systems Application

Note (LIT-1201639). Use Port B to connect with a VT100 terminal or

PC using a VT100 terminal emulator because Port B outputs the device

Internet Protocol (IP) address. See the Configuring the Network

Automation Engine (NAE) Technical Bulletin (LIT-1201519).

USB Ports (USB A and USB B)

The two USB ports are configured as masters and are independent of

each other. USB A and USB B support the pinouts in Figure 5.

USB

NAE USB Pinouts

+5 VDC

Data -

Data +

Ground

Figure 5: USB Port

It is possible to connect an external modem with a USB slave port

connection to one of the USB ports. External modems are

recommended for easy replacement especially in lightning-prone

areas. The external modem does not protect against lightning but

offers a fast fix for a unit with a damaged internal modem. Two

modem drivers are pre-installed on the NAE: the Zoom® Telephonics

2985 modem and Multi Tech® MT5634ZBA-USB modem.

For information on configuring an external or internal modem, see the

Configuring the NAE Technical Bulletin (LIT-1201519).

Installing the NAE/NIE Technical Bulletin8

Ethernet Port

The Ethernet connection (10 or 100 Mb/sec) in the NAE is through an

8-pin RJ-45 network port (Figure 6).

Ethernet

NAE Ethernet Pinouts

TD+

TD-

RD+

No Connection

RD-

No Connection

Figure 6: Ethernet Port

Internal Modem (RJ11)

The optional internal modem port is a 6-pin RJ11 connector. Insert a

phone line into this port to use the NAE internal modem. To connect

an external modem, use one of the USB ports.

For information on configuring an external or internal modem, see the

Configuring the NAE Technical Bulletin (LIT-1201519).

Installing the NAE/NIE Technical Bulletin 9

LEDs

The NAE has 11 LEDs to indicate the unit’s power and

communication status. Figure 7 shows the LEDs and Table 4 describes

their meaning.

POWER

ETHERNET

10/LINK

100/LINK

N2A

N2B

PEER COM

RUN

24 VAC

BATT FAULT

GENL FAULT

NAEled

N2-B

N2-

POWER

REF

PO WE R

ETHERNET

10/ L I N K

100 / L I N K

N2B

PEER COM

RUN

24 V

TT F

ULT

GENL F

ULT

SERI

USB

USB B

ETHERNET MODEM

SYST EM

RE-BOOT

NAE

ET SY

Figure 7: Front of NAE

Table 4: NAE LEDs

LED Normal Descriptions/Other Conditions

POWER

(GREEN)

On Steady On Steady = Unit is getting power from either the battery or 24 VAC power. Also

see the 24 VAC LED.

Off Steady = Unit is shut down.

ETHERNET

(GREEN)

Flicker Flicker = Data is transferring on the Ethernet connection. Ethernet traffic is

general traffic (may not be for the NAE).

Off Steady = No Ethernet traffic, probably indicates a dead Ethernet network or

bad Ethernet connection.

10/LINK

(GREEN)

On Steady On Steady = Ethernet connection is established at 10 Mb/sec.

100/LINK

(GREEN)

On Steady On Steady = Ethernet connection is established at 100 Mb/sec.

N2 A

(GREEN)

(NAE Only)

Flicker Flicker = N2 A port is transmitting or receiving data. Flickers are generally in

synch with data transmission but should not be used to indicate specific

transmission times.

Off Steady = No traffic.

N2 B

(GREEN)

(NAE Only)

Flicker Flicker = N2 B port is transmitting or receiving data. Flickers are generally in

synch with data transmission but should not be used to indicate specific

transmission times.

Off Steady = No traffic.

PEER COMM

(GREEN)

Varies (see

column)

Flicker = Data traffic between NAE devices. For an NAE that is not a Site

Director, this LED indicates regular heartbeat communications with the Site

Director. For a Site Director NAE, flashes are more frequent and indicate

heartbeat communications from all other NAE devices on the site.

Run (GREEN) On Steady On Steady = NAE software is running.

On 1 second, Off 1 second = NAE software is in startup mode.

On 0.5 seconds, Off 0.5 seconds = NAE software is shutting down.

Off Steady = Operating system is shutting down or software is not running.

24 VAC

(GREEN)

On Steady On Steady = 24 VAC power present

Off Steady = Loss of 24 VAC power. In the Off Steady condition, the NAE can be

running on battery power. Also see the POWER LED.

BATT FAULT

(RED)

Off Steady On Steady = Battery fault. Replace the battery.

GENL FAULT

(RED)

Off Steady On Steady = General Fault. Fault conditions include excessive Central

Processing Unit (CPU), flash or memory use, or excessive CPU or Printed Wire

Board (PWB) temperature. In normal operation, the GENL FAULT LED stays on

steady for the first half of the startup sequence.

Installing the NAE/NIE Technical Bulletin10

During startup, the NAE automatically runs an LED test to verify the

operational status of the LEDs. Immediately after a start, the LED

lighting sequence occurs as follows:

1. The PEER COM, RUN, and GENL FAULT LEDs turn on,

indicating that the Operating System (OS) is booting up. For the

NAE, the N2A and N2B LEDs also turn on.

2. The N2A, N2B, PEER COM, RUN, and GENL FAULT LEDs

shut off. The RUN LED flashes to indicate that the NAE software

is loading.

3. The operational status of the NAE displays (see Table 1). When

the RUN LED goes On Steady, the application is running and the

unit is ready.

The total time to power up the NAE depends on the size of the

database and can take is several minutes. Figure 7 shows the locations

of the LEDs.

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