Johnson Controls FEU2610 Series User manual

FEU2610 Field Equipment Controller Installation Instructions

Applications

The MS-FEU2610-0U controller is a member of the Metasys® system Field Equipment Controller (FEC) family.

The FEU26 is designed to run a variety of pre-engineered or user-programmed Heating, Ventilating, and Air

Conditioning (HVAC) applications, and provides the inputs/outputs required for these applications.

North American Emissions Compliance

Canada

United States

IMPORTANT: The MS-FEU2610-0U controller is used in Metasys Release 8.1 smoke control applications and

is UL 864 UUKL/UUKLC 10th Edition Smoke Control Listed. You must refer to the Metasys® System UL 864

10th Edition UUKL/ORD-C100-13 UUKLC Smoke Control System (LIT-12012487) for detailed requirements and

procedures for installing, commissioning, and operating all UL 864 UUKL/UUKLC Listed Metasys system

devices. The UL 864 UUKL/UUKLC listing for Smoke Control Equipment is voided if (1) you do not use the

required software tools at the required versions; or (2) you do not meet the requirements or do not follow the

procedures as documented in the Metasys® System UL 864 10th Edition UUKL/ORD-C100-13 UUKLC Smoke

Control System (LIT-12012487).

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment

Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur

du Canada.

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to

Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference when this equipment is operated in a commercial environment. This equipment generates, uses,

and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,

may cause harmful interference to radio communications. Operation of this equipment in a residential area is

likely to cause harmful interference, in which case the user will be required to correct the interference at his/her

own expense.

FEU2610 Field Equipment Controller

Installation Instructions

MS-FEU2610-0U Part No. 24-10143-543, Rev. B

Release 8.1

Issued March 2018

(barcode for factory use only)

FEU2610 Field Equipment Controller Installation Instructions

Figure 1: FEU2610 Controller Physical Features and Wiring Terminals

ADDRESS

ADDRESSØ=ALLOFF

COM

HOT

COM

–

SHLD

OUT4

OCOM4

OUT5

OCOM5

OUT6

OCOM6

OUT7

OCOM7

OUT2

OCOM2

OUT1

OCOM1

OUT3

OCOM3

SENSOR

COM

–

15V

OUT8

OCOM8

OUT9

OCOM9

UNIVERSAL

+15V

IN1

ICOM1

IN2

ICOM2

+15V

IN3

ICOM3

IN4

ICOM4

+15V

IN5

ICOM5

IN6

ICOM6

IN7

ICOM7

IN8

ICOM8

BINARY

EOL

StatusLEDs

DeviceAddress

DIPSwitchBlock

FCBusEnd-of-Line

TerminationSwitch

BinaryOutputs

Typically24VACTriacoutputs

ConfigurableOutputs

VoltageAnalogOutput

BinaryOutput

canbedefinedas:

(0-10VDC)

(24VACTriac)

AnalogOutputs

canbedefinedas:

oltageAnalogOutput

urrentAnalogOutput

(0-10VDC)

(4-20mA)

24VAC,Class2

SupplyPower

TerminalBlock

UniversalInputs

VoltageAnalogInput

CurrentAnalogInput

ResistiveAnalogInputs:

DryContactBinaryInput

canbedefinedas:

(0-10VDC)

(4-20mA)

0-2kohm

RTD:1kNickel,1kPlatinum,orA99BSI

NTC:10kTypeLor2.252kType2

BinaryInputs

DryContactMaintained

PulseCounterMode

canbedefinedas:

(100Hzhigh-speed)

CoverScrew

NOTE:

SensorPort

(RJ-126-PinModularJack)

FIG:FEC2620_term

SABUS

FAULT

POWER

TheCurrent(4-20mA)AnalogInputLoadResistorjumpersforUniversalInputs

arelocatedontheinsideoftheFECcover.TheBinaryOutput’sINT/EXTpower

sourcejumpersarelocatedundertheFECcoverontheterminationboard.

FCBusPort

(RJ-126-PinModularJack)

SABUS

FCBusTerminalsand

TerminalBlock

SABusTerminalsand

TerminalBlock

FEU2610 Field Equipment Controller Installation Instructions

nstallation

Observe these guidelines when installing the FEU26:

• Transport the FEU in the original container to minimize vibration and shock damage to the FEU.

• Verify that all parts shipped with the FEU.

• Do not drop the FEU or subject it to physical shock.

Parts Included

• one FEU26 with removable Terminal Plugs

• one installation instructions sheet

Materials and Special Tools Needed

• three fasteners appropriate for the mounting surface (M4 screws or #8 screws)

• one 20.3 cm (8 in.) (or longer) piece of DIN rail and appropriate hardware for mounting the DIN rail (optional)

• small straight blade screwdriver for securing communication wires in the terminal blocks

Mounting

The mounting base may be mounted without the controller cover. If you mount the mounting base without the

controller cover, ensure that there is sufficient clearance to allow later mounting of the controller cover.

Location Considerations

Follow these guidelines when mounting an FEU26:

• Ensure the mounting surface can support the FEU and any user-supplied enclosure.

• Mount the FEU in the proper orientation. See Figure 3 and Figure 4.

• Mount the FEU on an even surface whenever possible.

• Use shims or washers to mount the unit securely on the mounting surface.

• Mount the FEU in areas free of corrosive vapors and observe the environmental limitations listed in the

Technical Specifications section.

• Do not mount the FEU on surfaces prone to vibration, such as duct work, or in areas where electromagnetic

emissions from other devices or wiring can interfere with FEU communication.

• Allow sufficient space for cable and wire connections (minimum of 50 mm [2 in.] in each direction).

On panel or enclosure mount applications, observe the following guidelines:

• Do not install the FEU in an airtight enclosure.

• Mount the FEU so that the enclosure wall or the transformer does not obstruct ventilation of or radiate heat into

the FEU housing.

FEU2610 Field Equipment Controller Installation Instructions

Wall Mount Applications

To mount the FEU26 on a wall (or other vertical surface):

1. Ensure that all three mounting clips are pulled outward and snapped firmly into the extended position. See

Figure 2.

2. Mark the location of the mounting holes on the wall using the dimensions in Figure 2 and according to the

orientation in Figure 3. (Or hold the FEU up to the wall as a template and mark the hole locations.)

3. Drill holes in the wall at the locations marked in Step 2, and insert appropriate wall anchors in all three holes (if

necessary).

4. Hold the FEU26 in place, and insert the screws through the mounting clips and into the holes. Carefully tighten

all of the screws.

IMPORTANT: Do not over tighten the mounting screws. Over tightening the screws may damage the mounting

clips.

Figure 2: DIN Rail and Mounting Clip Features on the Back of an FEU26, mm (in.)

1-7/8()

3-1/2() 90

3-1/2()

143

5-5/8()

127

5()

DIN Rail

Channel DIN Rail

Hooks

3-3/4()

FIG:FEC2620mntdim

Mounting Clips

(in Extended Positions)

1-7/8() 48

1-7/8

()

Figure 3: Required Orientation for Wall Mount Applications

FEU2610 Field Equipment Controller Installation Instructions

DIN Rail Mount Applications

To mount the FEU26 on a DIN rail:

1. Securely mount a 20.3 cm (8 in.) (or longer) section of DIN rail horizontally and centered in the required space.

2. Ensure that the bottom two mounting clips are pulled outward and snapped firmly into the extended position.

See Figure 2.

3. Hang the FEU26 by the DIN rail hooks (Figure 2) on the top track of the DIN rail, and position the FEU26 DIN

rail channel snugly against the tracks of the DIN rail.

4. Push the bottom mounting clips up to secure the FEU26 on the DIN rail tracks.

To remove the FEU26 from the DIN rail, snap the bottom DIN clips to the extended position, and carefully lift the

FEU26 off the DIN rail.

Attaching the Cover

You may attach the cover before or after wiring the FEU26.

1. Place the hinge tabs (cover) onto the top of the hinge slots (the mounting base). See Figure 5.

Note: Do not fully insert the tabs into the slots. If the tabs are fully inserted into the slots, the cover may not close.

2. Close the cover and tighten the cover screw to secure the cover to the base.

Figure 4: Required Orientation for DIN Rail Mount Applications

Figure 5: Attaching the Cover to the Mounting Base

FEU2610 Field Equipment Controller Installation Instructions

Wiring

Observe the following guideline when wiring a controller:

For information on the MS/TP Bus, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).

To install the FEU26, see Hard-Wired Installation.

Hard-Wired Installation

To install an FEU26 for hard-wired operation, perform the steps that follow. See Figure 1 for jack and terminal block

locations.

Input/Output Terminals

Terminate Input/Output (I/O) point wiring at the controller per engineering drawings. See Table 2 for more I/O wiring

information.

SA Bus Terminal Block and Sensor Port

Wire Network Sensors and other devices to the Sensor Actuator (SA) Bus terminal block (Figure 6) or Sensor port

(RJ-12 modular jack) for sensors.

Note: The FEU26 should be at one end of the SA Bus daisy chain. If multiple Input/Output Modules (IOMs) are

used, set the End-of-Line (EOL) switch on the last IOM.

FC Bus Terminal Block

Wire the Field Controller (FC) Bus in a daisy chain to other devices on the FC Bus and the supervisory controller.

See Figure 7 to terminate the wires.

Note: The Shield terminal (SHLD) on the FC Bus terminal block is isolated and can be used as a convenient

terminal for connecting the bus cable shield (if shielded cable is used on the bus).

Electric Shock:Disconnect the power supply before making electrical connections to avoid electric shock.

Mise En Garde: Risque de décharge électrique: Débrancher l'alimentation avant de réaliser tout raccordement

électrique afin d'éviter tout risque de décharge électrique.

Figure 6: SA Bus Terminal Block Wiring

FEU2610 Field Equipment Controller Installation Instructions

FC Bus Port

The FC Bus port on the front of the FEU is an RJ-12, 6-position modular jack. The FC Bus port is not used in the

MS-FEx26x0-0U Field Equipment Controller.

Sensor Port

The Sensor (SA Bus) port on the bottom of the FEU (Figure 1) is an RJ-12, 6-position modular jack that provides a

connection for the VAV Balancing Tool, specified network sensors, or other SA Bus devices with RJ-12 plugs.

The Sensor port is connected internally to the SA Bus terminal block. See Table 2 for more information. The Sensor

Port pin assignment is shown in Figure 8.

Device Address DIP Switches

Ensure the device address DIP switches are set to the appropriate address (in the range of 4-127). Be sure that

DIP switch 128 is set to Off. For more details on setting the DIP switches, see Setting the FC Bus Address.

Power Wiring

To wire the FEU26 for power, connect the 24 VAC supply power wires from the transformer to the removable 3-

terminal plug as shown in Figure 8. The middle terminal is not used.

Note: Connect 24 VAC power to all network devices so transformer phasing is uniform across the devices.

Powering devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop

problems. The FEU does not require an earth ground connection.

Figure 7: FC Bus Terminal Block Wiring

Figure 8: 24 VAC Supply Power Terminal Block Wiring

FEC

Supply Power

Terminal Block

FEC

Supply Power

Terminal Block

Plug

Wires from

Johnson Controls

24 VAC, Class 2

Power Transformer

Brown Wire

(COM)

Orange Wire

(24 VAC)

FIG:FEC_Pwer_Prt

24V~

COM

HOT

FEU2610 Field Equipment Controller Installation Instructions

Wire Gauges and Lengths

See Table 1 for the field controller platform wiring list and Table 3 for alternative wire gauges and lengths.

Table 1: Field Controller Platform Wiring List (Part 1 of 3)

Terminal

Block Terminal

Labels Function and Electrical Ratings/Requirements Recommended Cable Type

and Length1

Universal IN +15 V Provides 15 VDC power for active devices connected to

the Universal IN terminal blocks (3-wire connections).

100 mA total current

0.6 mm (22 AWG) stranded, 3-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

Same as IN. See IN ncable type.

IN nAnalog Input, Voltage Mode

Accepts a 0-10 VDC input signal.

10 VDC Maximum Input Voltage

Internal 75k ohm Pulldown

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2)

Analog Input, Current Mode

Accepts a 4-20 mA input signal.

Internal 100 ohm load Impedence enabled/disabled by

jumper

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable

(Row Bin Table 2)

Analog Input, Resistive Mode

Accepts 0-600k ohm input signal

Internal 12 V, 15k ohm Pullup

RTD (1k Nickel [Johnson Controls], 1k Platinum, A99B

Silicon Temperature Sensor)

Negative Temperature Coefficient (NTC) Sensor

(10k Type L, 2.252k Type 2)

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2)

Binary Input, Dry Contact Maintained Mode

1 second minimum pulse width (0.5 Hz at 50% duty cycle)

Internal 12 V, 15k ohm Pullup

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2.)

ICOM nThe signal common for all Universal IN terminals;

isolated from all other terminal commons. 0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

Same as IN. See IN n cable type.

Note: Use 3-wire cable for active

devices that connect to the +15 V

terminal also.

Binary IN IN nBinary Input, Dry Contact Maintained Mode

0.01 second min. pulse width (50 Hz at 50% duty cycle)

Internal 8 V, 3k ohm Pullup

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2)

Binary Input, Pulse Counter Mode

0.01 second min. pulse width (50 Hz at 50% duty cycle)

Internal 8 V, 3k ohm Pullup

ICOM nThe signal common for all Binary IN terminals; isolated

from all other terminal commons, excluding CO terminal

commons that are configured as Analog Outputs (AOs).

FEU2610 Field Equipment Controller Installation Instructions

Analog OUT OUT nAnalog Output, Voltage Mode

Sources 0-10 VDC output voltage

External 1k ohm minimum load required

10 VDC maximum output voltage

10 mA maximum output current

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2)

Analog Output, Current Mode

Sources 4-20 mA output current

External 300 ohm maximum load required

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable

(Row Bin Table 2)

OCOM nThe signal common for all Analog OUT terminals; isolated

from all other terminal commons. 0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Same as OUT. See OUT cable

type.)

Binary OUT

(Jumper Set

to External)

OUT nBinary Output, 24 VAC Triac

Connects OUT to OCOM when activated

30 VAC maximum output voltage

0.5 A maximum output current

1.3 A at 25% duty cycle

Maximum 6 cycles per hour with M9220-BGx-3

40 mA minimum load current

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Cin Table 2)

OCOM nThe signal common for Binary OUT terminals; isolated

from all other terminal commons, including Binary Output

(BO) terminal commons.

Binary OUT

(Jumper Set

to Internal)

OUT nSources 24~ Power (Hot) 0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Cin Table 2)

OCOM nBinary Output, 24 VAC Triac

Connects OCOM to 24~ Power (Com) when activated.

30 VAC maximum output voltage

0.5 A maximum output current

40 mA minimum load current

Configurable

OUT OUT nAnalog Output, Voltage Mode

Sources 0-10 VDC

External 1k ohm minimum load required

10 VDC maximum output voltage

10 mA maximum output current

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Ain Table 2)

Binary Output 24 VAC Triac mode

Connects OUT to OCOM when activated.

30 VAC maximum output voltage

0.5 A maximum output current

1.3 A at 25% duty cycle

Maximum 6 cycles per hour with M9220-BGx-3

40 mA minimum load current

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Row Cin Table 2)

OCOM nAnalog Output: The signal common for all analog

Configurable Output (CO) terminals; isolated from all

other terminal commons, excluding BI terminal commons

Binary Output: The signal common for binary-configured

CO terminals; isolated from all other terminal commons,

including other CO terminal commons

0.6 mm (22 AWG) stranded, 2-wire

twisted, non-shielded cable for

runs of <30 m (90 ft)

(Same as OUT. See OUT cable

type.)

Sensor2,3Sensor Provides SA Bus communication network.

RJ-12 6-position modular connector 24 AWG 3-pair CAT 3 Cable

<30.5 m (100 ft)

Table 1: Field Controller Platform Wiring List (Part 2 of 3)

Terminal

Block Terminal

Labels Function and Electrical Ratings/Requirements Recommended Cable Type

and Length1

FEU2610 Field Equipment Controller Installation Instructions

SA Bus2,3 +

-Provides SA Bus communication network. 0.6 mm (22 AWG) stranded, 4-wire

twisted, shielded cable

recommended

COM Provides reference for network communication bus and

15 VDC source power.

SA PWR Sources 15 VDC power for devices on the SA Bus

FC Bus

Terminal

Block3

COM

Provides FC Bus communication network. 0.6 mm (22 AWG) stranded, 3-wire

twisted, shielded cable

recommended

SHLD Provides an optional shield connection.

FC Bus Port FC Bus Not used with MS-FEU2610-0U.

RJ-12 6-position modular connector BTCVT retractable cable or

24 AWG 3-pair CAT 3 Cable

<30.5 m (100 ft)

24~ Power Hot AC Supply Input

Supply 20-30 VAC (Nominal 24 VAC) 0.8 mm to 1.0 mm

(20 to 18 AWG) 2-wire

COM The 24~ Power common; isolated from all other terminal

commons.

1. See Table 2 for alternative wire gauges and lengths.

2. The SA Bus terminals and the RJ-style modular Sensor Port are connected internally.

3. The SA Bus and FC Bus specifications in this table are for MS/TP bus communications at 38.4k baud. For more

information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).

Table 2: Wire Gauge and Length Guidelines

Guideline Cable Size Maximum

Length Assumptions

A1.0 mm (18 AWG) 457.2 m (1,500 ft) 100 mV maximum voltage drop

0.8 mm (20 AWG) 297.2 m (975 ft)

0.6 mm (22 AWG) 182.9 m (600 ft)

0.5 mm (24 AWG) 106.7 m (350 ft)

B1.0 mm (18 AWG) 228.6 m (750 ft) 100 mV maximum voltage drop

0.8 mm (20 AWG) 137.1 m (450 ft)

0.6 mm (22 AWG) 91.4 m (300 ft)

0.5 mm (24 AWG) 61 m (200 ft)

CSee Figure 9.SeeFigure 9.N/A

Table 1: Field Controller Platform Wiring List (Part 3 of 3)

Terminal

Block Terminal

Labels Function and Electrical Ratings/Requirements Recommended Cable Type

and Length1

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