IDEC HR6S-AF User manual
http://www.idec.com
HR6S-AF
Safety Module
Original instructions
HR9Z-B2192
2HR9Z-B2192 8/2020
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither IDEC CORPORATION nor any of its affiliates
or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document. You also agree not to establish any hypertext links to this document or its content.
IDEC CORPORATION does not grant any right or license for the personal and noncommercial use
of the document or its content, except for a non-exclusive license to consult it on an "as is" basis,
at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use IDEC CORPORATION software or approved software with our hardware products
may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 IDEC CORPORATION. All rights reserved.
HR9Z-B2192 8/2020 3
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Device Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Front View and Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Timing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Data Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Chapter 3 Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . 34
Basic Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Safety-Related Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Synchronization of Safety-Related Inputs . . . . . . . . . . . . . . . . . . . . . . 42
Dynamization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Signal Interlock Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Chapter 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Prerequisites and Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Chapter 5 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Application Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Start Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chapter 6 Configuration and Commissioning . . . . . . . . . . . . . . . . . 71
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Chapter 7 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Diagnostics via LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Diagnostics via Status Output Z1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4HR9Z-B2192 8/2020
Chapter 8 Accessories, Service, Maintenance, and Disposal. . . . . . 83
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Transportation, Storage, and Disposal. . . . . . . . . . . . . . . . . . . . . . . . . 86
Service Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
HR9Z-B2192 8/2020 5
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate
injury.
NOTICE
NOTICE
is used to address practices not related to physical injury.
6HR9Z-B2192 8/2020
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by IDEC CORPORATION for any consequences arising
out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation as well as all documentation of all
components and equipment of the machine/process are authorized to work on and with this
product.
The qualified person must be a certified expert in safety engineering.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying configurations, settings, and wiring, and generally from mechanical, electrical, or
electronic equipment. The qualified person must be able to understand the effects that
modifications to configurations, settings, and wiring may have on the safety of the
machine/process.
The qualified person must be familiar with and understand the contents of the risk assessment as
per ISO 12100-1 and/or any other equivalent assessment as well as all documents related to such
risk assessment or equivalent assessments for the machine/process.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing, implementing, and
maintaining the machine/process.
The qualified person must be thoroughly familiar with the safety-related applications and the non-
safety-related applications used to operate the machine/process.
INTENDED USE
This product described in the present document is a safety module intended to perform safety-
related functions in a machine/process according to the present document, to the specified related
documents, and to all other documentation of the components and equipment of the
machine/process.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements and the technical data.
Prior to using the product, you must perform a risk assessment as per ISO 12100-1 in view of the
planned application. Based on the results of the risk assessment, the appropriate safety-related
measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall machine or process.
HR9Z-B2192 8/2020 7
Operate the product only with the specified cables and accessories. Use only genuine accessories.
Any use other than the use explicitly permitted is prohibited and can result in hazards.
8HR9Z-B2192 8/2020
HR9Z-B2192 8/2020 9
About the Book
At a Glance
Document Scope
This manual describes technical characteristics, installation, commissioning, operation and
maintenance of the safety module HR6S-AF.
Validity Note
The present document is valid for the products listed in the type code
(see page 19)
.
Related Documents
Title of documentation Reference number
HR6S-AF User Guide HR9Z-B2192 (ENG)
HR9Z-B2193 (JPN)
HR6S-AF Instruction Sheet B-2172 (JPN, ENG, CHI)
HR6S-EP User Guide HR9Z-B2194 (ENG)
HR9Z-B2195 (JPN)
HR6S-EP Instruction Sheet B-2175 (JPN, ENG, CHI)
10 HR9Z-B2192 8/2020
Product Related Information
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Where 24 VDC or VAC is indicated, use PELV power supplies conforming to IEC 60204-1.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to this equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
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