Horiba OPSA-150 User manual

ORGANIC POLLUTANT MONITOR

OPSA-150

Installation Manual

CODE:GZ0000054386

Preface

This manual describes the installation procedure of the ORGANIC POLLUTANT MONITOR,

OPSA-150.

Be sure to read this manual before installation of the product. Also safely store the manual so

it is readily available whenever necessary.

Product specifications and appearance, as well as the contents of this manual are subject to

change without notice.

■Warranty and Responsibility

HORIBA warrants that the Product shall be free from defects in material and workmanship

and agrees to repair or replace free of charge, at HORIBA’s option, any malfunctioned or

damaged Product attributable to HORIBA’s responsibility for a period of one (1) year from the

delivery unless otherwise agreed with a written agreement. In any one of the following cases,

none of the warranties set forth herein shall be extended;

zAny malfunction or damage attributable to improper operation

zAny malfunction attributable to repair or modification by any person not authorized by

HORIBA

zAny malfunction or damage attributable to the use in an environment not specified in this

manual

zAny malfunction or damage attributable to violation of the instructions in this manual or

operations in the manner not specified in this manual

zAny malfunction or damage attributable to any cause or causes beyond the reasonable

control of HORIBA such as natural disasters

zAny deterioration in appearance attributable to corrosion, rust, and so on

zReplacement of consumables

HORIBA SHALL NOT BE LIABLE FOR ANY DAMAGES RESULTING FROM ANY

MALFUNCTIONS OF THE PRODUCT, ANY ERASURE OF DATA, OR ANY OTHER USES

OF THE PRODUCT.

■Trademarks

Generally, company names and brand names are either registered trademarks or trademarks

of the respective companies.

Conformable Directive

This equipment conforms to the following directives and standards:

●Installation Environment

This product is designed for the following environment.

zInstallation Categories II

zPollution degree 2

●Information on Disposal of Electrical and Electronic Equipment

FCC Rules

Any changes or modifications not expressly approved by the party responsible for compliance

shall void the user's authority to operate the equipment.

■WARNING

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provided

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in

which case the user will be required to correct the interference at his own expense.

Directives: the EMC Directive 89/336/EEC, in accordance with Article 10

(1) of the Directive

the Low Voltage Directive 73/23/EEC

Standards: [the EMC Directive]

EN61326: A3: 2003 Class A, Industry

[the Low Voltage Directive] EN61010-1: 2001

The crossed out wheeled bin symbol shown on the product or

accompanying documents indicates separate collection for waste electrical

and electronic equipment (WEEE) under the WEEE Directive 2002/96/EC in

the European Union.

This product should not be disposed of as unsorted household waste.

Your correct disposal of WEEE will contribute to reducing wasteful consumption of natural

resources and protecting human health and the environment from potential negative effects

caused by hazardous substances in products.

Contact your supplier for information on applicable disposal methods.

For your safety

Warning messages are described in the following manner. Read the messages and follow the

instructions carefully.

●Meaning of warning messages

●Symbols

This indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury. This signal word is to be limited to the most

extreme situations.

This indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

This indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against

unsafe practices.

Without safety alert indication of hazardous situation which, if not avoided,

could result in property damage.

Description of what should be done, or what should be followed

Description of what should never be done, or what is prohibited

■Safety Precautions

This section provides precautions to enable you to use the product safely and correctly and to

prevent injury and damage. The terms of DANGER, WARNING, and CAUTION indicate the

degree of imminency and hazardous situation. Read the precautions carefully as it contains

important safety messages.

WARNING

Do not open the cover inside the door of the control unit while the power is ON.

Before opening the cover, unplug or turn off the power of the unit to avoid the danger of electric

shock.

Do not attempt to disassemble or modify the unit.

Doing so could lead to bodily harm and/or injury or may cause damage to the unit or the sample.

Maintain ground to avoid electric shock.

CAUTION

The motor generates a high temperature.

When replacing the components of the motor, disassemble the motor after it has cooled down

sufficiently.

Take care when handling the cell of the analyzer unit.

The cell of the analyzer unit is made of glass. Handle with great care so as not to break the glass.

Do not touch the cell or directly view the UV lamp of the analyzer unit when you check the unit

operation.

Points of concern

Use of the equipment in a manner not specified by the manufacturer may impair the protection

provided by the equipment. And it may also reduce equipment performance.

Exercise the following precautions:

zUse the unit in the temperature range shown in the general specifications.

zUse the unit in an environment free from corrosive gas.

zAvoid using the unit in a location close to equipment using strong electric power (such as

an electric furnace), or near a radio or sound wave source.

zDo not give a shock or large vibrations to the unit. To move the unit to another location,

contact our service or sales office.

zAvoid turning ON the power again immediately after turning it OFF.

zDo not press buttons using wet hands, or sharp objects such as pen tips or screwdrivers.

Disposal of the product

When disposing of the product, follow the related laws and/or regulations of your country for

disposal of the product.

Description in this manual

Note

This interprets the necessary points for correct operation and notifies the important points for

handling the unit.

Reference

This indicates the part of where to refer the information.

Tip

This indicates reference information.

Documents related to this product

The following documents are related to this product.

●Instruction Manual for OPSA-150

Contains information about necessary work and procedures for daily measurement

operations.

●Installation Manual for OPSA-150 (this manual)

Contains information about the installation procedure.

Contents

1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.1 Selecting an installation location . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.2 Cautions for installation environment . . . . . . . . . . . . . . . . . . . . . . 2

2.2.1 Sample water condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.2.2 Surrounding environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.3 Installing OPSA-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2.3.1 Positions of foundation bolts for pole stand . . . . . . . . . . . . . . . . . . . . 2

2.3.2 Service and maintenance space . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3.3 Figure of completed pole stand mount . . . . . . . . . . . . . . . . . . . . . . . 3

2.3.4 Pole stand assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.5 Measuring tank assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3.6 Overflow tank assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.7 Operating unit assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Piping procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 Wiring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1.1 Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1.3 Cable connection for analysis unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.1.4 Float switch cable connection for overflow tank . . . . . . . . . . . . . . . . 12

4.1.5 Signal line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5 Related Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1 Overview

1.1 Cautions

This manual provides the procedure for assembling and installing the UV meter and pole

stand, and cautions.

To obtain stable operation and reliable measurement of the UV meter for a long period of time,

you need correct installation work from setup through piping.

If the meter is not installed correctly, unexpected problems may occur such as incorrect

analyzer indications, frequent malfunctions, and increases in required inspection and

maintenance.

Problems due to incorrect installation or use are not covered by the warranty. Be sure to fully

follow the manual.

1.2 Composition

For OPSA-150 installation, both the UV meter itself and OPSA-150 pole stand are required.

The following table shows the components included with the UV meter and pole stand.

Table 1 Components included with UV meter

Table 2 Components included with the pole stand

Component Name Specifications Quantity

Operation unit OPSA-150 operation unit Standard specification (outdoor case) 1

Analysis unit OPSA-150 analysis unit 1

Overflow tank

Overflow tank Float switch 1

U bolt (large) set M8, screw nut 2

Pipe stay set Pipe, U bolt, screw nut 1

Hose set 1.2 m, with one-touch joint 1

Measuring tank

and accessory

Measuring tank 1

Blind plate 1

Calibration tank 2

V-4 pipe set V-4 valve, pipe 1

V-2 pipe set V-2 valve, T-pipe 1

Y-pipe set Y-pipe, hose clip 1

M8 bolt set Used for attaching the measuring tank 4

Accessories for analysis unit Drying agent, calibrating solution,

wiper, washer 1

OPSA-150 Operation Manual Standard specification 1

Component Name Specifications Quantity

Pole stand OPSA-150 pole stand Standard specification 1

Analysis unit mount

Operation unit bracket

OPSA-150 analysis unit mount Analysis unit mount 1

Converter bracket Converter bracket 1

2 Installation

2.1 Selecting an installation location

OPSA-150 is intended for indoor use. When installing OPSA-150, select a location that

satisfies the requirements below.

2.2 Cautions for installation environment

2.2.1 Sample water condition

zWater temperature: 2°C to 40°C (must not be frozen)

zWater flow rate: 2 L/min to 20 L/min

2.2.2 Surrounding environment

zNo direct sunlight to the meter

zClose to the water sampling point

zClose to a water pipe and drain facility/accessible to power supply

zNo dust, mist or corrosive gas in the air

zGood ventilation

zProtected from rain and wind

zSurrounding temperature: 0°C to 40°C/relative humidity: 85% or less

zStable location with few vibrations or shocks

zAltitude of 2000 m or less

2.3 Installing OPSA-150

2.3.1 Positions of foundation bolts for pole stand

Firmly attach M8 foundation bolts as shown below.

Fig. 1 Positions of the foundation bolts

M8 foundation bolts (four bolts)

Front

Unit: [mm]

Other manuals for OPSA-150

Table of contents

Other horiba Measuring Instrument manuals

horiba

horiba Phosphorimeter Trigger Installation and operating instructions

horiba

horiba twinno3 Reference guide

horiba

horiba LAQUA-PH1300 User manual

horiba

horiba LaquaTwin B-771 User manual

horiba

horiba LAQUA 2000 Series User manual

horiba

horiba TPNA-500 User manual

horiba

horiba 9618S-10D User manual

horiba

horiba U-51 User manual

horiba

horiba Fluorolog-3 User manual

horiba

horiba D-20 Series User manual

horiba

horiba 5002S-10C User manual

horiba

horiba F-70 Series User manual

horiba

horiba 9631-10D User manual

horiba

horiba LAQUAact D-75 Installation guide

horiba

horiba LAQUAact OM-71 Installation guide

horiba

horiba HU-200TB SS-120 User manual

horiba

horiba LAQUA COND DS-72 Installation guide

horiba

horiba D-73 Installation guide

horiba

horiba 9681-10D User manual

horiba

horiba LAQUA-DO2000 User manual

horiba

horiba LAQUAact-DO120 User manual

horiba

horiba 9681S-10D User manual

horiba

horiba LAQUA WQ-310 User manual

horiba

horiba DS-51 User manual

Popular Measuring Instrument manuals by other brands

Suaoki

Suaoki D40 user manual

Elster

Elster BK-G1.6 operating instructions

Endress+Hauser

Endress+Hauser Deltabar FMD71 technical information

Duratool

Duratool D03128 manual

Vega

Vega VEGAPULS 65 Quick setup guide

Tonghui

Tonghui TH2618B Operation manual

Tenmars

Tenmars TM-801 user manual

MSR

MSR 145 user manual

TPS

TPS WP-82 manual

ELMETRON

ELMETRON CP-511 user manual

PCB Piezotronics

PCB Piezotronics 003C30 Installation and operating manual

Tenma

Tenma 72-10465 manual

Endress+Hauser

Endress+Hauser Proline Promag 50 Brief operating instructions

Siemens

Siemens SITRANS F Coriolis FCT030 Function manual

KLINGER

KLINGER CMF V Series instruction manual

EXFO

EXFO FTB-2 Notice

Keysight

Keysight M8290A Getting started guide

ADTEK

ADTEK MW-5 operating manual

horiba OPSA-150 User manual

Popular Measuring Instrument manuals by other brands