Honeywell Touchpoint Pro User manual

Touchpoint Pro

Operating Instructions

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

Contents

Section Page

1 Safety and Information 8

1.1 How to use this manual 11

1.2 Safety Hazards 12

1.3 Location and Description of Warning Labels 14

1.3.1 Safety Warning Labels 14

1.3.2 Equipment Rating Labels (Hazardous Locations) 15

1.4 Disposal 16

1.4.1 Touchpoint Pro System 16

1.4.2 Packaging 15

1.4.3 Batteries 17

1.5 Restriction of Hazardous Substances (RoHS) Directive 17

1.6 Waste Electrical and Electronic Equipment (WEEE) Directive 17

1.7 Information 18

2 Overview / Introduction 19

2.1 Touchpoint Pro 19

2.2 Touchpoint Pro Controller 20

2.3 Remote Touchpoint Pro unit 20

2.4 System Topology 21

2.5 Communication/Power Rail and Ring Network 21

2.6 Input/Output (I/O) modules 22

2.6.1 Available Modules 23

2.7 System Interaction 23

2.8 Sensor Catalogue 24

2.9 Power Supply Options 25

2.9.1 Touchpoint Pro Power Supplies 25

2.9.2 Touchpoint Pro Power Redundancy Module 25

2.9.3 Touchpoint Pro UPS Module with Backup Battery 26

3 Mechanical Installation 27

3.1 Siting considerations 27

3.2 Wall Mounted Enclosures 27

3.2.1 Small Wall Mounted Enclosure – Mild Steel 29

3.2.2 Medium Wall Mounted Enclosure – Mild Steel 29

3.2.3 Large Wall Mounted Enclosure – Mild Steel 30

3.3 Hazardous Area Enclosure 31

3.4 Floor Standing Enclosures 32

3.4.1 Floor Standing Cabinet - Front Access 33

3.4.2 Floor Standing Cabinet - Rear Access 35

3.5 19” Rack mounted unit 37

3.6 Panel Mount Controller 37

3.7 Touchpoint Pro Battery Box 39

3.7.1 Siting considerations 39

3.7.2 Installation and Assembly 39

3.7.2.1 Mounting the Touchpoint Pro Battery Box to a wall 39

3.7.3 Touchpoint Pro Battery Box Assembly 41

3.8 Cooling and Ventilation 43

4 Electrical Installation 44

4.1 Power Consumption 44

4.2 Power Supply 44

4.2.1 AC Power Input 44

4.2.2 DC Power Input 45

4.2.3 DC Power Output 45

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

4.3 Cabling Requirements 45

4.3.1 Ring Network 46

4.3.2 Field devices 46

4.3.3 Power Supplies 46

4.3.4 Bus interfaces 46

4.3.5 Ethernet 46

4.3.6 Touchpoint Pro Battery Box 46

4.4 Cabling Requirements – Additional info for assembly by system integrators 47

4.4.1 24 Vdc Power - Controller 47

4.4.2 Internal network connections 47

4.5 Ring Network Distance Restrictions 47

4.6 Earthing 48

4.7 EMC / RFI Considerations 50

4.8 Electrical Connections 51

4.8.1 Touchpoint Pro Power Supplies 51

4.8.1.1 120 W 24 Vdc Power Supply Unit 51

4.8.1.2 240 W 24 Vdc Power Supply Unit 52

4.8.1.3 480 W 24 Vdc Power Supply Unit 53

4.8.2 Power Redundancy Module 54

4.8.3 UPS and Battery Box 55

4.8.4 Analogue Input Module 4-20 mA 57

4.8.5 Analogue Input Module mV Bridge 60

4.8.6 Digital Input Module 61

4.8.7 Relay Output Module 62

4.8.8 Ring Coupling Module 64

4.8.9 System State Relays 66

4.8.10 Power Supply Unit Status Inputs 66

5 User Interface 68

5.1 General 68

5.2 Access Levels 68

5.3 User Interface Software 71

5.4 Local Interface (Touchscreen) 72

5.5 Web Server 72

 5.6 PCCongurationSoftware 73

5.7 SD Card 73

5.8 Interfaces 73

6 Commissioning 75

6.1 Introduction 75

6.2 First Time Switch On 75

6.3 Set Date, Time and Language 76

6.4 Program Users and Passwords 77

6.5 Setup Web Server 78

6.5.1 TCP/IP Settings 78

6.5.2 Internet Explorer 8 Settings 79

6.5.3 Windows Settings 79

 6.6 SetupPCCongurationSoftware(optional) 79

 6.7 VerifyDefaultCongurationandProgramTags 81

6.8 Commission Input / Output Modules 82

 6.9 ChannelConguration 83

6.9.1 Introduction 83

  6.9.2 ConguringaChannel 84 

  6.9.3 EditingaConguredChannel 85

6.9.4 Removing an I/O Module 85

Contents

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

6.10 Commission Power Supply Unit Status Channels 86

 6.11 RedundantControlCentreBoardConguration 86

6.12 Buzzer Activation and Button Password Protection 87

 6.13 TouchPanelConguration 88

6.13.1 Calibrate touch panel 89

6.14 Service Contact Settings 88

 6.15 BackupConguration 88

6.16 Calibrate mV input channels 89

6.17 Calibrate mA input channel loops 90

7 Normal Operation 92

7.1 Safety Function 92

7.2 Overview - Touchscreen Interface 92

7.2.1 System Status screen 92

7.2.2 Navigation - Inputs and Outputs Screens 94

7.2.3 Navigation - Active Events 95

7.2.4 Login 95

7.3 Overview – Web Server Interface 96

7.3.1 Start the Web Server 96

7.3.2 System Status Screen 96

7.3.3 Navigation – Inputs and Outputs Screens 98

7.3.4 Navigation – Active Events 99

7.3.5 Navigation – Extras 99

7.4 Alarms 100

7.4.1 View active alarms 100

7.4.2 Acknowledge an active alarm 101

7.4.3 Reset a latched alarm 101

7.5 Faults and Warnings 102

7.5.1 View Faults and Warnings 102

7.5.2 Acknowledge an active Fault or Warning 102

7.5.3 Reset a latched Fault or Warning 103

7.6 Inhibit 103

7.7 View Input Channels and Input Details 104

7.8 View Output Channels 105

7.9 View Trend Graph 107

7.10 View Event History 108

7.11 Generate Reports 108

7.12 Access Diagnostic information 109

7.13 Check the capacity of the SD Card 109

7.14 Access Help 109

7.15 System State Relays 109

8 Maintenance 110

8.1 Testing the Touchpoint Pro System 110

8.1.1 Introduction 110

8.1.2 Field Inputs Test 111

  8.1.3 CongurationSettingsTest 112

8.1.4 Cause and Effect Test 113

8.2 Routine maintenance 114

8.3 Exercise the relays 114

8.4 How to replace a faulty I/O module 115

8.5 How to add a new I/O Module 119

8.6 How to Remove or Decommission an I/O Module 120

 8.7 Backup/Restoreconguration 122

8.8 Change the SD Card 123

Contents

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

8.9 Calibrate mV input channels 123

8.10 Touchpoint Pro Battery Box 126

8.10.1 DC-UPS LED Indications 126

8.10.2 Routine maintenance 128

8.10.3 Changing a fuse 128

8.10.4 Replacement Batteries 128

9 Problem Solving 129

9.1 Troubleshooting 129

9.2 List of Error Codes 132

9.3 Further Assistance 143

10 Specications 144

10.1 Rack Mounted Equipment 144

10.1.1 Touchpoint Pro User Interface only 144

10.1.2 19” 5U Rack Enclosure with User Interface 144

10.1.3 19” 5U Remote Unit Enclosure without User Interface 145

10.2 Wall Mounted Enclosures 145

  10.2.1 CommonSpecications 145

10.2.2 Analogue Input Module mA 146

10.2.3 Analogue Input Module mV Bridge 146

10.3 Floor Standing Enclosures 147

10.3.1 Floor Standing Cabinets Front Access 148

10.3.2 Floor Standing Cabinets Rear Access 148

10.4 Power Supplies and Fuses 148

  10.4.1 PowerSupplyUnits(OEMSpecications) 148

10.4.2 DIN Rail (Module Supply and Communication) 149

10.4.3 Ring Coupling Module (RCM) 149

10.4.4 Backplane 149

10.4.5 Power Supply Redundancy Module (RDN Module) 150

10.4.6 Uninterruptible Power Supply Module (UPS) 150

10.4.7 Backup Batteries 151

10.4.8 Cabinet DC Fuses 151

10.5 Control Module and User Interface 152

10.5.1 Controller & Remote Unit DC Input Supply 152

10.5.2 Control Module and User Interface 152

10.6 I/O Modules 152

  10.6.1 CommonSpecications 152

10.6.2 Analogue Input Module mA 153

10.6.3 Analogue Input Module mV Bridge 153

10.6.4 Digital Input Module 154

10.6.5 Relay Output Module 154

11 Certication 155

11.1 EC declaration of conformity 155

11.2 Applicable National and International Standards 155

 11.3 NationalandInternationalCerticates 156

12 Ordering Information 158

 12.1 TPPR-MInputandOutputCongurator(I/OCongurator) 158

12.2 Touchpoint Pro Control System Part Number Generator 160

12.3 TPPR-V Controllers and Remote Units 161

12.4 TPPR-H Enclosures 163

12.5 TPPR-W PSUs 175

13 Honeywell Analytics Product Warranty 176

14 Appendix 1 - Modbus Option 177

Contents

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

Contents

14.1 Introduction 177

14.2 Installation 178

14.2.1 Installing the Bus Interface Board (Upgrade or OEM Assembly by

system integrators) 178

14.2.2 Cable recommendation 179

14.2.3 Electrical connections 180

  14.2.4 CongurationExamples 180

14.2.5 Termination resistor 180

14.2.6 Multi-drop mode 184

 14.3 Conguration 185

14.4 Register Allocation for Function 02 – Read Input Status 186

14.5 Register Allocation for Function 04 – Read Input Registers 187

14.5.1 Analogue Registers (Integer) 187

14.5.2 Analogue Registers (Float) 187

14.5.3 Animation Registers 187

14.6 Register Allocation for Function 03 / 06 – Read / Write Holding Registers 188

14.6.1 Query Poll Registers 188

14.6.2 Query Types available 189

14.6.3 Command Poll Registers 190

14.6.4 Command Types Available 190

14.7 Exception Responses 191

15 Appendix2-CongurableParameterReferenceGuide 192

15.1 Analogue Input Module 4-20 mA 192

15.1.1 Commission Channel 192

15.1.2 Field Device Selection 192

15.1.3 Sensor Settings 193

15.1.4 Range Settings 193

15.1.5 Display Settings 193

15.1.6 Suppression Settings 194

15.1.7 Threshold Alarm 1 Settings 194

15.1.8 Threshold Alarm 2 Settings 194

15.1.9 Threshold Alarm 3 Settings 194

15.1.10 Threshold Alarm Hysteresis 195

15.1.11 Short Term Exposure Limit (STEL) Alarm Settings 195

15.1.12 Long Term Exposure Limit (LTEL) Alarm Settings 195

15.1.13 Rate Alarm Settings 1 196

15.1.14 Rate Alarm Settings 2 196

15.1.15 Inhibit Delay Settings 197

15.1.16 Signal Range Fault Settings 197

15.1.17 Gas Range Fault Settings 198

15.1.18 Calibration Reminder Settings 198

15.1.19 Calibration Signal Settings 199

15.1.20 Calibration Span Gas Settings 199

15.1.21 Inhibit Signalling Settings 199

15.1.22 Fault Signalling Settings 1 200

15.1.23 Fault Signalling Settings 2 200

15.1.24 Custom Fault “X” Detail Settings 200

15.2 Analogue Input Module mV Bridge 201

15.2.1 Commission Channel 201

15.2.2 Field Device Selection 201

15.2.3 Sensor Settings 202

15.2.4 Range Settings 202

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

15.2.5 Display Settings 202

15.2.6 Suppression Settings 203

15.2.7 Threshold Alarm 1 Settings 203

15.2.8 Threshold Alarm 2 Settings 203

15.2.9 Threshold Alarm 3 Settings 203

15.2.10 Threshold Alarm Hysteresis 204

15.2.11 Rate Alarm Settings 1 204

15.2.12 Rate Alarm Settings 2 204

15.2.13 Inhibit Delay Settings 205

15.2.14 Signal Range Fault Settings 205

15.2.15 Gas Range Fault Settings 205

15.2.16 Calibration Reminder Settings 206

15.2.17 Calibration Signal Settings 206

15.2.18 Calibration Span Gas Settings 206

15.3 Digital Input Module 207

15.3.1 Commission Channel 207

15.3.2 Digital Input Settings 207

15.3.3 Alarm Settings 208

15.3.4 Remote Interaction Settings 208

15.3.5 Remote Group Interaction Settings 208

15.4 Relay Output Module 209

15.4.1 Commission Channel 209

15.4.2 Relay Output Settings 209

15.4.3 Cause and Effect Type Selection 210

15.4.4 Input Channel Pre-selection for Cause and Effect Matrix 210

15.4.5 Cause & Effect Matrix 210

16 Appendix 3 - Wiring Diagrams 211

16.1 AIM 4-20 mA with 3 Wire Device Powered by AIM mA 211

16.2 AIM 4-20 mA with 2 Wire Device Powered by AIM mA 212

16.3 AIM 4-20 mA with 3 Wire Device Powered by External Power Supply 213

16.4 AIM 4-20 mA with 2 Wire Device Powered by External Power Supply 214

 16.5 DIMinUnsupervisedConguration 215

 16.6 DIMinSupervisedOpenCircuitConguration 216

 16.7 DIMinSupervisedConguration 217

16.8 AIM mV with Sensor connectivity 218

 16.9 ROMWithInternalAuxiliarySupplyinNCandNOConguration 219

 16.10ROMWithExternalAuxiliarySupplyinNCandNOConguration 220

17 Appendix 4 - Abbreviations 221

18 Appendix 5 - User Interface Software Menu Structure 222

18.1 Menu Structure 222

18.1.1 Screen Navigation Sequence for Local HMI and Web Server 223

  18.1.2 SequenceofSystemCongurationScreensforLocalConguration

   (andPCCongurationSW) 224

  18.1.3 NavigationSequenceforPCCongurationSW-NoWeb 225

18.1.4 UI Calibration (Local HMI only) 226

19 Appendix 6 - Glossary of Icons 227

19.1 Icons for Touchscreen 227

 19.2 IconsforWebServerandPCCongurationSoftware 229

20 Appendix 7 - Logged events and where they are displayed 230

Contents

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

1. Safety and Information

TheEquipmentreferredtointhismanualcontainscomponentsandassembliesthatareeachcertiedfor

useinavarietyofdifferingenvironments,anditisthesiteowner’sresponsibilitytoconrmthesuitabilityof

the equipment prior to its installation and use.

TheEquipmentassembliesreferredtointhismanualarecollectivelycertiedforuseinaammablegas

detectionsystemonly.Anyotheruseisnotcurrentlycertiedandisnotauthorisedbythemanufacturer.

For installation in Canada and the USA, for both ordinary and hazardous locations, all connections, cabling,

overcurrent protection and installations must strictly adhere to both the National Electrical Code (NEC) and

the Canadian Electrical Code (CEC).

Please check the product rating plate and look for the following marks to ensure that the supplied

equipment is suitable for its intended location and purpose:

Products bearing the CE mark conform to all applicable European Directives as stated on the

HoneywellproductspecicECDeclarationofConformity.

Products bearing the CSA mark conform to the requirements for Ordinary Locations, and where

marked on components and apparatus, Zone 2 and Division 2 Hazardous Locations.

Products, components and apparatus bearing the ATEX Explosion Protection mark conform to the

requirements for Zone 2 Potentially Explosive Atmospheres.

WARNING

FOR SAFETY REASONS THIS EQUIPMENT MUST BE OPERATED BY QUALIFIED PERSONNEL

ONLY. READ AND UNDERSTAND THE INSTRUCTION MANUAL COMPLETELY BEFORE

OPERATING OR SERVICING THE EQUIPMENT.

ATTENTION

POUR DES RAISONS DE SÉCURITÉ, CET ÉQUIPEMENT DOIT ÊTRE UTILISÉ, ENTRETENU

ET RÉPARÉ UNIQUEMENT PAR UN PERSONNEL QUALIFIÉ. ÉTUDIER LE MANUEL

D’INSTRUCTIONS EN ENTIER AVANT D’UTILISER, D’ENTRETENIR OU DE RÉPARER

L’ÉQUIPEMENT.

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

1. Safety and Information

WARNINGS

1. TheequipmentspeciedinthismanualisonlytobeinstalledbytheManufacturer’strained

personnel, or by competent persons trained in accordance with the Manufacturer’s installation

instructions.

2. Installation must be in accordance with the recognized standards of the appropriate authority in

the country concerned. Refer to local, national and company regulations.

3. Do not operate the Touchpoint Pro system or its components outside of their rated operating

 specication.

4. Touchpoint Pro must not be operated in Oxygen enriched atmospheres, i.e. greater than

25% v/v Oxygen.

5. All equipment containing a User Interface must be suitably protected from direct sunlight and rain.

6. Power Supply Fluctuations are not to exceed DC 18 – 32 V SELV Supply or ±10 % of nominal.

7. All versions of Enclosure apparatus are electrical Class 1, and must be connected to Protective

Earth (Ground).

8. The Touchpoint Pro installation must include a means of isolating or disconnecting the input

voltage supply. The isolation or disconnection device must be conveniently located close to the

system and be clearly labelled. For an AC mains voltage supply, the isolation or disconnection

device must disconnect both the line and neutral poles, but maintain earth (ground) continuity.

9. The Touchpoint Pro input voltage supply must include over-current protection.

10. All cabling must be appropriately rated and approved in accordance with local, national and

company regulations, and suitable for the installation. Additionally, cabling must satisfy

 requirementsdenedinthemanualsofconnectedelddevices,inparticulariftheelddeviceis

 certiedforuseinahazardouslocation.

11. All signal cables and interconnections must be shielded and the shields terminated only at the

 uniedearth(ground)busbarsituatedinsidetheenclosure

12. All conduits and cable armour shall be bonded to protective earth (ground). To avoid ground loops,

isolating cable entry glands shall be used at the enclosure end where conduits or armour are

earthed at the sensor end.

13. Cable entry glands, blanking plugs, reducers, adaptors and breather devices must be suitably

approved and must not reduce the IP rating or protection levels. Items should not be used if there

is a high risk of mechanical damage to the equipment or enclosure.

14. Cable gland plates or blanking plates must be installed using the supplied gaskets and metal

 xings.FailingtodosowillinvalidatetheIPrating.

15. Accessdoorsandentrypointsmustnotbeopenedwhenaammablegasatmosphereispresent.

(Class 1 Div.2, Class 1 Zone 2, and Zone 2 [ATEX])

16. Access doors and entry points must be kept closed when the system is energised in normal

operation.

17. All equipment in this manual is rated to +2000 m (6562 ft) altitude maximum.

18. Forsafetyreasonsthisequipmentmustbeoperatedbyqualiedpersonnelonly.Readand

understand the Instruction Manual completely before operating or servicing the equipment.

MAN0923_Issue 3_04/15 Touchpoint Pro

Operating Instructions

1. Safety and Information

WARNINGS

19. Touchpoint Pro systems may contain hazardous live terminals. Appropriate precautions should be

 takenduringoperation,installation,andmaintenanceandservicing.Specically,operatorsmust

have appropriate training and experience to be aware of the hazards to which they may be

exposed, and of measures to minimise risk to themselves or other people.

20. The protection provided by the equipment may be impaired if the equipment is used in a manner

 notspeciedorauthorisedbythemanufacturer.

21. Be aware that extended exposure of a detector element to certain concentrations of combustible

gases and air can introduce stress to the element that may seriously affect its performance, and

therefore recalibration should be carried out or the sensor replaced, or both, after an alarm due to

an indication of a high concentration.

22. When used in a Gas Detection summing up role, the gas reading may be higher than the actual

concentration at any one detector head location, or it may be the actual concentration at one

 specicdetectorhead.

Cautions

1. The USB Device port is for Maintenance use only. End users should use only the USB Host port with

a USB Flash drive adaptor, and backup / restore / upgrades should only be performed with the system

in Maintenance mode.

2. Touchpoint Pro power supply units, Ring Coupling Modules and Input / Output Modules have no user

serviceable parts. In the unlikely event of a failure, the power supply unit or module must be replaced

using only manufacturer supplied parts.

3. Do not use sharp objects to operate the touchscreen as this could irreparably damage the User Interface

and adversely affect its IP rating.

4. Use only soft, damp cloths or screen wipes to clean the Touchpoint Pro. Do not use solvents or

abrasives as they will damage the User Interface.

5. Once commissioned, Touchpoint Pro is intended for continuous operation.

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