Honeywell Touchpoint 1 User manual

TP1MAN Issue 3 Apr 06 (MAN0630) 1

Touchpoint 1

Single Channel Gas Detector Controller

Technical Manual

TP1MAN Issue 3 Apr 06 (MAN0630) 2

Safety

TP1MAN Issue 3 Apr 06 (MAN0630) 3

This manual supports software revision 1.06.

Ensure that this Technical Manual is read and understand BEFORE installing/operating/

maintaining the equipment.

Pay particular attention to Warnings and Cautions.

All document Warnings are listed here and repeated where appropriate at the start of the

relevant chapter(s) of this Technical Manual. Cautions appear in the sections/sub-sections of the

document where they apply.

WARNINGS

Touchpoint 1 is designed for installation and use in indoor safe area

non-explosive atmospheres. Installation must be in accordance

with the recognized standards of the

appropriate authority in the country concerned.

Before carrying out any work ensure local regulations and site procedures

are followed.

Access to the interior of the controller, when carrying out any work, must only be

conducted by trained personnel. Switch off and isolate the power supply

to the controller, or obtain a hot work permit, when access is required. Take any

necessary precautions to prevent false alarms.

The detectors/sensors that the controller connects to may be used for gas

detection in hazardous atmospheres. Refer to the individual detector/sensor

instructions for their details.

Safety

Information

TP1MAN Issue 3 Apr 06 (MAN0630) 4

Honeywell Analytics can take no responsibility for installation and/or use of its equipment if this

is not done in accordance with the appropriate issue and/or amendment of the Technical Manual.

The reader of this Technical Manual should ensure that it is appropriate in all details for the exact

equipment to be installed and/or operated. If in doubt, contact Honeywell Analytics for advice.

The following types of notices are used throughout this Technical Manual:

WARNING

Identifies a hazardous or unsafe practice which could result in

severe injury or death to personnel.

Caution Identifies a hazardous or unsafe practice which could result in

minor injury to personnel, or product or property damage.

Note Identifies useful/additional information.

Every effort has been made to ensure the accuracy of our documents, however, Honeywell

Analytics can assume no responsibility for any errors or omissions in our documents or their

consequences.

Honeywell Analytics greatly appreciates being informed of any errors or omissions that may be

found in the contents of any of our documents.

For information not covered in this document, or there is a requirement to send comments/

corrections about this document, please contact Honeywell Analytics.

Honeywell Analytics reserve the right to change or revise the information supplied in this

document without notice and without obligation to notify any person or organization of

such revision or change. If information is required that does not appear in this document,

contact the local distributor/agent or Honeywell Analytics.

Information

Contents

TP1MAN Issue 3 Apr 06 (MAN0630) 5

Safety 3

Information 4

Introduction 7

Enclosure 8

Display Module 8

Terminal Module 8

General 8

Installation 9

Location 9

Dimensions 10

Mounting 11

Controller Components 12

Power 13

Cabling 13

Wiring 14

Zareba Sensepoint Gas Detector Connections 17

Generic Gas Detector Connections 22

Maximum Cable Lengths 23

Operation 25

Powering Up 25

Information on the Display 26

Status Indications 26

Control Buttons 31

Menus 32

Using Menus 32

Displaying Menus 32

Navigating Menus 32

Accepting Menu Choices 32

Cancelling Operations/Choices 33

Alarms 33

Commissioning 34

3-wire mV Bridge 34

2-wire 4-20 mA Sink 36

3-wire 4-20 mA Source 37

Contents

TP1MAN Issue 3 Apr 06 (MAN0630) 6

User Settings 38

Gas Units and Range 38

Zero and Span 40

Event History 41

Alarm Levels and Relay Action 42

Time and Date 44

Power Source 45

Default Configuration 45

mV input detector 46

4-20 mA input detector 46

Maintenance 47

General Maintenance 47

Troubleshooting 48

System Configuration Check Sheet 49

System Review Check Sheet/Record 50

Parts 51

Touchpoint 1 Controllers 51

Spares 51

Specifications 52

General 52

Environmental 52

Inputs 53

Outputs 53

Warranty 54

Installation

TP1MAN Issue 3 Apr 06 (MAN0630) 9

WARNINGS

Touchpoint 1 is designed for installation and use in indoor safe area

non-explosive atmospheres. Installation must be in accordance

with the recognized standards of the

appropriate authority in the country concerned.

Before carrying out any work ensure local regulations and site procedures

are followed.

Access to the interior of the controller, when carrying out any work, must only be

conducted by trained personnel. Switch off and isolate the power supply

to the controller, or obtain a hot work permit, when access is required. Take any

necessary precautions to prevent false alarms.

The detectors/sensors that the controller connects to may be used for gas

detection in hazardous atmospheres. Refer to the individual detector/sensor

instructions for their details.

Caution When carrying out any work ensure that executive outputs from the

controller are inhibited in order to prevent false alarms.

This chapter provides the following information about installing Touchpoint 1:

• where to locate the controller, its dimensions and how to mount it

• how to access the interior of the controller, see page 12

• cabling and wiring, see page 13 and page 14

Note It is recommended that a local fused power feed spur, with lockout switch, is used.

Earth/Ground loops or poor screening are the most common cause of false alarms.

Proper installation, using appropriate earth techniques improves:

• resistance to radio frequency interference (RFI), e.g. mobile phones and walkie-talkies

• resistance to induced signals from magnetic fields (EMC), e.g. high power cables

and switch gear.

Location

Touchpoint 1 can only be installed in indoor safe areas.

Refer to International codes of practice, e.g. National Electrical Code (NEC) or Canadian

Electrical Code (CEC), where applicable, for guidance when installing.

Ensure that the maximum distance from the controller to the detector is within specification.

Locate the bracket so that when the controller is fitted to it there is:

• easy access to it

• a clear view of the controller‘s display (normally eye level), check for national/

local regulations regarding the viewing of displays

Installation

TP1MAN Issue 3 Apr 06 (MAN0630) 10

• enough space to open the enclosure’s access panels, for cabling, maintenance,

adjustments, etc.

• enough space for cable or conduit access to the bottom of the enclosure

Follow the advice of:

• experts having specialist knowledge of gas detection and control systems

• experts having knowledge of the process plant system and equipment involved

• safety and engineering personnel

Always record the location of the detector that is connected to the controller.

Dimensions

90 mm

(3.5”)

Mounting

Hooks 395 mm

(15.6”)

130 mm

(5.1”)

Note Diagram not to scale.

Enclosure

Installation

TP1MAN Issue 3 Apr 06 (MAN0630) 11

Mounting

Touchpoint 1

is supplied with a mounting bracket that fits onto a suitable wall. The controller is then

hooked onto the bracket. The previous diagrams show dimensions for

Touchpoint 1

and the bracket.

Fit the bracket to a flat, firm surface, e.g. wall, suitable for the controller’s size and weight.

Recommended screw for mounting is M3.5 x 25 (or #8 x 1").

1 Mark out and drill 4x M3 holes for the mounting bracket fixing screws.

Use the mounting bracket as a template for the position of the holes.

2 Fix the bracket securely to the wall.

Use appropriate fixings for the surface to which the bracket/controller is mounted.

3 With the bracket secure, locate and then lower Touchpoint 1 onto it.

Ensure both top and bottom hooks on the back of the unit engage properly in the mounting

bracket slots.

12.0 mm

(0.5”)

228.0 mm

(9.0”)

198.0 mm

(7.8”)

240.0 mm

(9.5”)

78.0 mm

(3.0”)

100.0 mm

(3.9”)

Mounting Hole (6 off)

Note Diagram not to scale.

Thickness - 5.25 mm (0.2”) max.

Mounting

Bracket

Installation

TP1MAN Issue 3 Apr 06 (MAN0630) 12

Controller Components

This procedure describes how to access the components inside the controller.

1 Loosen the single captive screw securing the Terminal Module access panel.

The panel is located at the bottom of the enclosure.

2 Push down on the finger grips at the top of the access panel.

3 Slide the panel down to release it.

4 Pull the panel outward.

Pull it until the door is approximately at a right-angle to the enclosure.

5 Push the panel inward toward the enclosure.

This locks it in the open position and provides two handed access to the cable entries, etc.

16-wire Terminal

Block

Fuse

On/Off Switch

Terminal Module

Terminal Plastic Cover

3-wire Terminal Block

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