Hach POLYMETRON 8810 User manual
DOC024.52.93057
POLYMETRON Model 8810 ISE Analyzer
User Manual
05/2015, Edition 19
Table of Contents
Section 1 Specifications.................................................................................................................... 3
1.1 Dimensions.................................................................................................................................. 4
Section 2 General information......................................................................................................... 7
2.1 Safety information........................................................................................................................ 7
2.2 Use of hazard information............................................................................................................ 7
2.3 Precautionary labels ................................................................................................................... 7
2.4 EMC compliance statement (Korea)............................................................................................ 8
Section 3 Product overview.............................................................................................................. 9
3.1 Analyzer overview........................................................................................................................ 9
3.2 Measurement chamber.............................................................................................................. 10
3.3 Features..................................................................................................................................... 10
Section 4 Installation........................................................................................................................ 11
4.1 Unpacking.................................................................................................................................. 11
4.2 Mechanical installation............................................................................................................... 11
4.2.1 Mounting the analyzer....................................................................................................... 11
4.2.1.1 Panel mounting........................................................................................................ 11
4.2.1.2 Wall mounting........................................................................................................... 11
4.3 Hydraulic connections................................................................................................................ 12
4.4 Compressed air connection....................................................................................................... 12
4.5 Electrical installation................................................................................................................... 12
4.5.1 Wiring procedures and cable preparation......................................................................... 12
4.5.1.1 Cable preparation..................................................................................................... 13
4.5.1.2 Connecting peripherals............................................................................................ 14
4.5.1.3 Electrode connections.............................................................................................. 16
4.5.2 Mains power supply...........................................................................................................17
4.5.3 Input/Output connections.................................................................................................. 18
4.5.3.1 Alarms...................................................................................................................... 20
4.5.3.2 Analog outputs......................................................................................................... 20
4.5.3.3 Sample level detector............................................................................................... 20
4.5.3.4 Reagent level detector............................................................................................. 20
4.5.3.5 RS232 connection.................................................................................................... 21
4.5.4 Additional accessories.......................................................................................................22
Section 5 User interface.................................................................................................................. 23
5.1 Front panel description............................................................................................................... 23
5.2 Function keys............................................................................................................................. 23
5.3 Analyzer modes......................................................................................................................... 23
5.4 Displays...................................................................................................................................... 23
Section 6 Menu overview................................................................................................................ 25
6.1 System configuration (PM XXXX option)................................................................................... 25
6.2 Calibration (CALIBRATION option)............................................................................................ 26
6.2.1 Calibration in READING mode.......................................................................................... 26
6.2.2 Calibration in PROGRAMMING mode ............................................................................. 26
6.2.2.1 Manual calibration.................................................................................................... 26
6.2.2.2 Process calibration................................................................................................... 27
6.2.2.3 Automatic calibration................................................................................................ 27
6.2.3 Calibration results..............................................................................................................28
6.3 Analog outputs (ANALOG-OUT option) .................................................................................... 28
6.4 Set the alarms and thresholds (ALARM option)......................................................................... 29
6.5 Measurement mode (SEQUENCE option)................................................................................. 30
6.6 Test analyzer and accessories (SERVICE option)..................................................................... 30
1
6.7 Chemical cleaning (CLEANING option)..................................................................................... 30
6.8 Sample conditioning (SAMPLE COND option).......................................................................... 31
6.9 View calibration details (CAL PARAMETER option).................................................................. 31
6.10 Measurement cycle parameters (TIMING option).................................................................... 31
Section 7 Maintenance and Troubleshooting.............................................................................33
7.1 Maintenance............................................................................................................................... 33
7.1.1 General..............................................................................................................................33
7.1.2 Maintenance schedule...................................................................................................... 33
7.1.3 Software upgrade.............................................................................................................. 33
7.1.4 Cleaning and decontamination.......................................................................................... 33
7.1.5 Shutdown.......................................................................................................................... 34
7.2 Troubleshooting......................................................................................................................... 34
Section 8 Additional options.......................................................................................................... 37
8.1 Automatic calibration.................................................................................................................. 38
8.1.1 One point calibration with a volumetric pump....................................................................38
8.1.2 Two point calibration with a micro piston pump.................................................................39
8.1.3 Two point calibration with a pulse pump........................................................................... 39
8.2 Chemical cleaning...................................................................................................................... 39
8.3 Conditioning............................................................................................................................... 40
8.4 Dilution or decantation............................................................................................................... 40
8.5 External sample......................................................................................................................... 43
8.6 Heating system.......................................................................................................................... 44
8.7 Extra channel............................................................................................................................. 44
8.8 Reagent pumps.......................................................................................................................... 45
8.8.1 Peristaltic pump................................................................................................................. 46
8.8.2 Micro piston pump............................................................................................................. 47
8.8.3 Pulse pump....................................................................................................................... 48
8.9 Canister kit................................................................................................................................. 48
Section 9 Spare parts....................................................................................................................... 49
Section 10 User configuration....................................................................................................... 53
Table of Contents
2
Section 1 Specifications
Specifications are subject to change without notice.
Specification Details
Ambient temperature 5 - 40 °C (41 - 104 °F)
Relative humidity 10 to 80%
Operating altitude From 0 to 2,000 m. (6,550 ft.) above sea level
Mains power supply 110/220/240 VAC, 50/60 Hz, ± 10%
Max. consumption 100 VA
Overvoltage category 2 (according to standard EN 61010-1)
EMC requirements EMC Directive 2004/108/EC; Low-voltage Directive 2006/95/EC; EN 61326-1
NOTICE
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
European safety standards EN 61010-1
Compressed air 4 - 7 bar, filtered and dried
Rinse water pressure 0.5 - 6 bar
Reagents 10 liter storage canister (supplied)
Analog outputs Number: 2; 0 - 20 or 4 - 20 linear, logarithmic, or dual programmable
Alarms 2 x Relay (concentration); 1 x Warning or System alarm
Exchangeable sensors ISE, reference electrode, Pt100
Level control Sample; Reagents; Calibration solution; Chemical cleaning
Pumps Peristaltic, micro piston, pulse or volumetric pumps for calibration and conditioning reagents
Tubing Tygon®; Polyethylene
Reagent consumption Application specific
Cycle time Programmable up to 999 minutes
Accuracy < ± 2 to 4% (application specific)
Reproducibility < ± 2 to 4% (application specific)
Sample lines 1
Sample temperature 0 - 50 °C (32 - 122 °F)
Sample pressure 0.5 - 6 bar
Sample flow rate 40 - 300 liters/hour
Sample volume/cycle 200 - 1000 mL (adjustable)
Panel mount 743 x 482 x 122 mm (H x W x D); 25 kg
Cabinet (IP 54) 1900 x 600 x 400 mm (H x W x D); < 100 kg
3
1.1 Dimensions
Figure 1 Panel dimensions (mm [inches])
Specifications
4
Figure 2 Cabinet dimensions (mm [inches])
Specifications
5
Specifications
6
Section 2 General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or
consequential damages resulting from any defect or omission in this manual. The
manufacturer reserves the right to make changes in this manual and the products it
describes at any time, without notice or obligation. Revised editions are found on the
manufacturer’s website.
2.1 Safety information
NOTICE
The manufacturer is not responsible for any damages due to misapplication or misuse of this
product including, without limitation, direct, incidental and consequential damages, and disclaims
such damages to the full extent permitted under applicable law. The user is solely responsible to
identify critical application risks and install appropriate mechanisms to protect processes during a
possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment.
Pay attention to all danger and caution statements. Failure to do so could result in serious
injury to the operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or
install this equipment in any manner other than that specified in this manual.
2.2 Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
NOTICE
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that
requires special emphasis.
2.3 Precautionary labels
Read all labels and tags attached to the product. Personal injury or damage to the
product could occur if not observed. A symbol on the instrument is referenced in the
manual with a precautionary statement.
This symbol, when noted on a product, indicates a potential hazard which could cause serious personal injury
and/or death. The user should reference this instruction manual for operation and/or safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or
electrocution exists and indicates that only individuals qualified to work with hazardous voltages should open
the enclosure or remove the barrier.
This symbol identifies the presence of a strong corrosive or other hazardous substance and a risk of chemical
harm. Only individuals qualified and trained to work with chemicals should handle chemicals or perform
maintenance on chemical delivery systems associated with the equipment.
7
Products marked with this symbol indicates a risk of finger pinch.
This symbol, when noted on the product, indicates the presence of devices sensitive to electrostatic discharge
and indicates that care must be taken to prevent damage to them.
This symbol, when noted on a product, indicates the instrument is connected to alternate current.
Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In
conformity with European local and national regulations, European electrical equipment users must now return
old or end-of-life equipment to the manufacturer for disposal at no charge to the user.
Note: For return for recycling, please contact the equipment producer or supplier for instructions on how to return end-of-life
equipment, producer-supplied electrical accessories, and all auxiliary items for proper disposal.
Products marked with this symbol indicates that the product contains toxic or hazardous substances or
elements. The number inside the symbol indicates the environmental protection use period in years.
Products marked with this symbol indicates that the product conforms to relevant South Korean EMC
standards.
This symbol, if noted on the product, indicates the need for protective eye wear.
This symbol indicates the need for protective hand wear
2.4 EMC compliance statement (Korea)
Type of equipment Additional information
A 급 기기
( 업무용 방송통신기자재 )
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사
용자는 이 점을 주의하시기 바라며, 가정외의 지역에서 사용하
는 것을 목적으로 합니다.
Class A equipment
(Industrial Broadcasting and Communication Equipment)
This equipment meets Industrial (Class A) EMC
requirements. This equipment is for use in industrial
environments only.
General information
8
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