Graco 241105 Operation manual

308943E

Instructions - Part List

Swivel Wheel Parts Kits for

Line Lazer 3500, 5000, 3900, 5900, 200HS, 200DC,

ES 1000, ES 2000, 200 MMA

Model 241105, Series A

Important Safety Instructions

Read all warnings and instructions in this

manual before using the equipment.

Save these instructions.

Old Caster Wheel Removal

2308943E

Old Caster Wheel Removal

Fig. 1. Remove old caster wheel and associated wheel

hardware as outlined in the steps following:

1. Unfasten release lever bracket (21) and remove

release level (22) from handle (19).

2. Remove cable (3), actuator lever (94) and lever

hardware by unfastening capscrew (37) and locknut

(26).

3. Remove old swivel caster (114), caster latch (112)

and related hardware by unfastening capscrews

(87, 117), and nuts (40, 115).

4. Unfasten two locknuts (40) from capscrews (39) and

remove rear caster bracket (31) and front caster

bracket (38) from cart (110).

5. Remove handle grip (20) from handle (19).

Fig. 1.

Installation

308943E 3

Installation

Assemble the swivel wheel kit according to the following

steps:

1. Put front of cart on cement block or other type of

support in place of removed caster wheel.

2. Fig. 2. Drill two holes through the right side of

chassis frame as viewed from front.

Fig. 2.

3. Fig.3. Mount cable bracket (11) on right side of cart

(110), as viewed from front, with two flange screws

(15) and two lock nuts (16).

4. Slide actuator lever (9) on cart handle (H) and

tighten. Install handle grip (18). Replace other

handle grip if needed.

5. Insert two cap screws (13) into front caster bracket

(12) and mount on front of cart (110).

6. Assemble swivel caster (1) to cart (110) and cap

screws (13) extending though cart. Fasten with two

lock nuts (14) and washers (19) and tighten.

7. Install one end of cable (10) in actuator lever (9).

8. Route cable (10) from actuator lever (9) down

handle and between cart base (110) and motor

mount plate (108) to swivel caster (1). Fasten cable

to cable bracket using nut provided with cable.

9. Install compression spring (8) over cable wire and in

front of caster wheel (1).

10. Fig. 4. Install wire stop (7) on cable wire (10) and

finger tighten wire stop screw.

Fig. 3.

Installation

4308943E

Cable Adjustment

Adjust the cable as follows:

1. Fig. 4. Make sure cable is routed between the top of

sprayer frame and underneath the motor mount

plate.

2. Check that cable is snug and cable nut (A) under

spring is tight. Extend cable wire and draw tight in

wire stop (7). Tighten wire stop screw.

3. Check that release lever frees wheel to turn.

Readjust cable if necessary.

Fig. 4.

Operation

308943E 5

Operation

Caster Wheel Alignment

(See letter call-outs in Parts drawing on Page 5.)

1. Loosen bolt (D).

2. Push line striper forward following a straight

reference line.

3. Stop.

4. Tighten bolt (D).

Continuous Radius Striping

1. Push line striper around radius

2. Stop.

3. Tighten knob (E).

4. Verify accuracy, then paint.

Swivel Hub Bearing (G) Adjustment

1. To swivel less freely, tighten nut (A). 2. To swivel more freely, loosen nut (A).

Operation

Caster Wheel

(See letter call-outs in Parts drawing on Page 5.)

1. Once each year, tighten nut (A) until spring washer

bottoms out. Then back off the nut 1/2 to 3/4 turn.

2. Once each year, tighten nut (B) until it begins to

compress spring washer. Then tighten the nut an

additional 1/4 turn.

3. Once each month, grease the wheel bearing (F).

4. Check pin (C) for wear. If pin is worn out, there will

be play in the caster wheel. Reverse or replace the

pin as needed.

Parts Drawing/List

6308943E

Parts Drawing/List

Ref

No. Part No. Description Qty

241105 KIT ASSY, swivel Wheel Ref

1a 240719 .CASTER ASSY, swivel 1

1aa 240940 ..BRACKET, hub 1

1ab 17H485 ..SHAFT, fork 1

1ac 193528 ..ARM, detent 1

1ad 193662 ..PIN, locking, tapered 1

1ae 110754 ..SCREW, cap, soc hd 2

1af 181818 ..KNOB, pronged 1

1ag 114548 ..BEARING, bronze 2

1ah 113484 ..SEAL, grease 1

1aj 113485 ..BEARING, cup/cone 2

1ak 112825 ..SPRING, belleville 1

1am 112405 ..NUT, lock 1

1an 114648 ..CAP, dust 1

1ap 15J603 ..WASHER, plain 1

1ar 113962 ..WASHER, hardened 1

1as 114681 ..SCREW, cap, hex hd 1

1at 17H486 ..DISK, adjuster 1

1au 193661 ..JAW 1

1av 108483 ..SCREW, shoulder, soc hd 1

1aw 120476 ..BOLT 1

2 113471 .SCREW, cap, hex hd 1

3 112405 .NUT, lock 1

4 112825 .SPRING, belleville 1

5 193658 .SPACER, seal 2

6 114549 .WHEEL, pneumatic 1

7 114802 .STOP, wire 1

8 114682 .SPRING, compression 1

9 194310 .LEVER, actuator 1

10 241445 .CABLE 1

11 15F910 .BRACKET, cable 1

12 240991 ,BRACKET, caster, front 1

13 114982 .SCREW, cap, flange hd 2

14 101566 .NUT, lock 2

15 112960 .SCREW, flange, hex 2

16 111040 .NUT, lock, nylock 2

18 114659 .GRIP, handle 2

19 100731 .WASHER 2

Parts Drawing/List

308943E 7

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

www.graco.com

Revision E, June 2019

Grace Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

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