Graco 204-352 User manual

306–568

Rev. B

Supersedes 4/75

First choice when

quality counts.

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INSTRUCTIONS–PARTS LIST

INSTRUCTIONS

This manual contains important

warnings and information.

READ AND KEEP FOR REFERENCE.

120

to 400 lb. SIZE, EXPOSED DRUM

Elevator

200 psi (1.4 MPa, 14 bar) Maximum Working Pressure

Model

204–352

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Graco

Inc. is registered to I.S. EN ISO 9001

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Table

of Contents

Warnings 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Drawing, Elevator Assembly 5.

. . . . . . . . . . . . . . .

Parts Drawing, Support & Mounting Brackets 6.

. . . . .

Parts List 7.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layout 8.

. . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty 12.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Phone Number 12.

. . . . . . . . . . . . . . . . . . . . . . . . .

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

EQUIPMENT

MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

DDo not alter or modify this equipment.

Check equipment daily

. Repair or replace worn or damaged parts immediately.

Handle hoses carefully

. Do not pull on hoses to move equipment.

DRoute hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 66_

C (150

_F) or below –40_

C (–40

_F).

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

DUse only hand-powered pumps to fill the booster gun with lubricant.

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Installation

1. Place the unit in the desired location, making sure

to have adequate clearance for plumbing while the

unit is being raised or lowered. Overall height of

the unit when raised is 94” (2930 mm) See

Dimensions on page 8.

2. Level the base, using metal shims if necessary,

and bolt the unit to the floor using the mounting

holes provided in the elevator base.

3. If desired, the elevator base can be repositioned to

permit raising the pump from one drum, pivoting

180, and lowering it into another drum. See

Fig. 1. The support bracket swivels 360on the

elevator riser tube.

4. Loosen the elevator clamps and slide the support

bracket down over the elevator riser tube. See

Fig. 1. Temporarily position the bracket high

enough to permit mounting the pump, and loosely

clamp the bracket to the elevator riser tube.

5. Place the pump in the pump mounting bracket,

and secure it with the provided screws.

6. Loosen the elevator clamps, and slide the bracket

and pump down until the pump intake valve rests

on the floor.

7. Mount the elevator control valves on the wall, and

connect them to the elevator and air supply as

shown in the Parts Drawing on page 6. Connect

the fluid lines and air lines to the pump.

06571

Fig. 1

elevator clamps

elevator riser tube

pump mounting

bracket

elevator base

4 306-568

Operation

See Fig. 2. To raise the elevator, pull out on the knob

of the push-pull valve. The speed at which the elevator

raises can be adjusted at the restrictor valve: Loosen

the locknut, and turn the restrictor valve screw clock-

wise to decrease the speed, and counterclockwise to

increase the speed. Tighten the locknut when adjust-

ment is complete.

Position an opened drum of material against the eleva-

tor base. Loosen the setscrews holding the pump

mounting plates to support the bracket and position the

pump to line up with the drum opening. Tighten the

setscrews.

Push in on the knob of the push-pull valve, and guide

the pump into the drum.

Lubrication

Every two to six weeks, lubricate the elevator as

follows: Disconnect the air supply, and relieve the air

pressure; remove the elevator cap (19), and lubricate

the inner surface of the elevator riser tube (14) and

leather cup (10) with a few drops of lightweight,

high-grade motor oil. See Fig. 3.

06532

Fig. 2 06570

Fig. 3

push–pull

valve

restrictor

valve

Service

Elevator Service

To disassemble the elevator for service, unscrew and

remove the elevator riser tube (14), unscrew the piston

cap screw (20) from the piston body (11), and unscrew

the guide tube (13) from the piston body

. Clean and

inspect all parts for wear or damage and reassemble,

using new parts as needed.

When reassembling, use plastic thread sealer on all

threads, and coat the inner surface of the riser tube

(14) with no. 2 lithium-base grease.

Push-Pull

alve Service

Worn washers, gaskets, or seals may cause valve

failure. Shut off the air supply and remove the valve

from the mounting bracket. Place the valve body in a

vise and disassemble. Replace any worn parts and

reassemble using the parts drawing on page 6 as a

guide.

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Parts Drawing,

Elevator Assembly

06524

 

Parts Drawing,

Support & Mounting Brackets

06566

06527

06567

*48

*44

47*

*45

Detail A, Push–Pull Valve Detail B, Restrictor Valve

28 39

push-pull valve

(see Detail A)

to air supply

restrictor valve

(see Detail B)

7306-568

Parts List

Ref.

No. Part

No.

Description Qty.

1 204–385 ELEVAT

OR ASSY

. (Series C)

Includes items 2–22

2 100–055

. SCREW

, type “u” drive;

no. 6 x 0.25” (not shown)

3 100–139

. PLUG, pipe; 1/8 npt

4 100–422

. LOCKWASHER, int shkprf; 0.75”

5 150–230

. W

ASHER, spreader

6 150–707

. PLA

TE, serial (not shown)

7 155–899

. GASKET

8 156–306

. W

ASHER 1

9 157–633

. SPRING, compression

10* 158–260

. LEA

THER, cup

11 158–261

. BODY

, elevator piston

12 158–262

. BEARING, elevator piston

13 158–263

. TUBE, elevator guide

14 158–264

. TUBE, elevator riser

15 158–265

. W

ASHER 1

16 158–267

. TUBE, elevator stop

17 158–270

. BASE, elevator

18 158–429

. GASKET

, copper

19 161–320

. CAP

, elevator riser tube

20 162–408

. SCREW

, elevator piston cap

21 167–871

. HOUSING, bearing

22 167–872

. BEARING, tape; T

eflon1

23 204–510 SUPPOR

T & MOUNTING BRACKETS

(Series C) Includes items 24–59

24 057–024

. TUBING, copper; .25” (6.4 mm)

OD; 5 ft (1524 mm)

25 100–055

. SCREW

, type “u” drive;

no. 6 x 0.25” (not shown)

26 100–057

. SCREW

, hex hd cap; .31”–18 x .75”

27 100–112

. FITTING, male elbow compression

0.25” (6.4 mm) tube x 1/8 npt

28 100–113

. FITTING, straight compression;

0.25” tube x 1/8 npt

Ref.

No.

Part No.

Description Qty.

29 100–181

. NUT

, square; .31”–18

30 100–214

. LOCKW

ASHER, spring; .31”

31 100–333

. SCREW

, hex hd cap; .25”–20 x .50”

33 100–469

. SCREW

, hex hd cap; .38”–16 x .75”

34 100–640

. SCREW

, slotted hdless; .19–18 x .5”

35 150–707

. PLA

TE, serial (not shown)

36 154–634

. BRACKET

, valve

37 158–271

. CLAMP

, elevator rise tube

38 161–327

. PLA

TE, pump mounting

39 202–295

. PUSH-PULL V

ALVE

Includes items 40–52

40 100–282

.. LOCKW

ASHER, int shkprf; no. 6

41 100–757

.. SCREW

, oval hd; no, 6–32 x .38”

42 154–519

.. KNOB

43 154–526

.. W

ASHER 1

44* 154–570

.. W

ASHER 1

45* 154–594

.. O-RING, nitrile rubber

46 155–500

.. O-RING, nitrile rubber

47* 155–811

.. SEAL, valve

48* 155–921

.. SEAL, valve

49 157–160

.. BODY

, valve

50 157–161

.. GUIDE, valve

51 161–129

.. STEM, valve; large

52 161–132

.. STEM, valve; small

53 203–743

.. RESTRICT

OR V

ALVE

Includes items 54–57

54 101–448

.. NUT

, ham; .38”–24

55 157–628

.. O-RING, nitrile rubber

56 160–162

.. BODY

, valve

57 160–163

.. NEEDLE, restrictor valve

58 205–610

.. BRACKET

, support, upper

59 205–611

.. BRACKET

, support, lower

* Recommended tool box spare parts. Keep these spare

parts on hand to reduce down time.

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Mounting Hole Layout

06533

5.50” (140 mm)

8.875”

(219 mm)

0.562”

(14.27 mm) holes

Dimensions

06565

Raised

94” (2390 mm)

Lowered

55” (1400 mm)

23” (585 mm)

13”

(330 mm)

9306-568

Notes

10 306-568

Notes

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