FujiFilm NXT User guide

NXT

Fuji Scalable Placement Platform

QD002-07

Setup Manual

Consult Fuji beforehand if you are considering selling this

equipment to a third party after it has been installed.

The manuals listed below are shipped with the NXT machine.

NXT Setup Manual

NXT System Reference

NXT Mechanical Reference

FUJI Intelligent Feeder Manual

NXT Programming Manual

In order to operate this machine in the safest and most efficient

manner, please read the provided manuals thoroughly and

observe all instructions and warnings.

Keep these manuals in an accessible location near the machine.

Fuji Scalable Placement Platform

NXT

Setup Manual

QD002-07

Copyrights

All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may

not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in

any way, without the prior written permission of Fuji Machine Manufacturing Co., Ltd.

Trademark Rights

is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following

countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan,

Korea, Luxembourg, the Netherlands, Portugal, Spain, Sweden, the U.K., and the U.S.A.

Warranty and Liability

Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of

the following:

• The use of third party parts.

• The use of non-genuine Fuji parts.

• Incorrect settings made by the customer.

• Improper use of Fuji equipment.

Notice

Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual without

notice.

Every effort has been made to ensure that this manual is correct in every detail. However, please contact

Fuji in the unlikely event that errors or omissions are detected.

Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a

result of this manual, with the exception of problems that originate in our products.

QD002-07 Contents

NXT Setup Manual i

Contents

1. Safety Guideline................................................... 1

1.1 About Symbols ................................................. 1

1.1.1 Degree of Hazards ................................................. 1

1.1.2 Examples of the Symbols....................................... 1

1.2 Safety Rules for All Machine Types.................. 2

1.3 Safety Rules for NXT........................................ 6

1.3.1 Main Unit ................................................................ 6

1.3.2 Tray Unit-L............................................................ 10

1.3.3 Tray Unit-M........................................................... 11

1.4 Safety Labels.................................................. 12

1.4.1 NXT Safety Label Explanations............................ 15

1.5 The EMERGENCY STOP Button................... 16

1.6 Locking System.............................................. 17

1.6.1 Lockout Procedure ............................................... 17

1.6.2 Unlocking Procedure............................................ 19

2. Setting Up the NXT............................................. 21

2.1 Introduction..................................................... 21

3. Machine Set Up.................................................. 23

3.1 Moving a Machine .......................................... 23

3.1.1 Precautions when moving the machine................ 23

3.1.2 Transport Procedure............................................. 24

3.2 Removing Fixing Brackets.............................. 28

3.2.1 Procedure............................................................. 28

3.3 Removing the Linear Motor Shaft Protective

Covers .............................................................. 31

3.3.1 Procedure............................................................. 31

3.4 Making Basic Connections............................. 32

3.4.1 Electric power supply............................................ 32

3.4.2 Network Cable...................................................... 34

3.4.3 Air supply.............................................................. 35

3.5 Leveling the Machine...................................... 36

Contents QD002-07

ii NXT Setup Manual

3.5.1 Procedure............................................................. 36

3.6 Making Network Settings ............................... 39

3.6.1 Procedure............................................................. 39

3.7 Connecting NXT Bases.................................. 40

3.7.1 Connecting Method............................................... 41

3.7.2 Signal Cable Connecting Diagram

(NXT - NXT - NXT)................................................ 43

3.8 Installing Additional Dependent Bases........... 44

3.8.1 Extension Patterns................................................ 44

3.8.2 Pneumatic Connections........................................ 45

3.8.3 Using One 2M Base.............................................. 46

3.8.4 Using Two 2M Bases............................................ 51

3.8.5 Using Three 2M Bases......................................... 57

3.8.6 Using Four 2M Bases........................................... 63

3.8.7 Using One 2M Base and an Independent

4M Base (1)............................................................ 68

3.8.8 Using Two 2M Bases and an Independent

4M Base (1)............................................................ 75

3.8.9 Using One 2M Base and an Independent

4M Base (2)............................................................ 84

3.8.10 Using Two 2M Bases and an Independent

4M Base (2)............................................................ 91

3.8.11 Using One 4M Base and an Independent

4M Base (1).......................................................... 100

3.8.12 Using One 4M Base and an Independent

4M Base (2).......................................................... 106

3.8.13 Fastening Extensions ....................................... 112

3.9 Connecting an NXT Base to Other Machine Types

....................................................................... 114

3.9.1 Procedure........................................................... 115

3.9.2 Signal Cable Connecting Diagram

(Other machine type - NXT - Other machine type) 116

3.10 Tray Unit-L ................................................. 117

3.10.1 Adjusting the Height and the Levelness ........... 117

4. Setting Up NXT Machines in Flexa.................. 121

4.1 Introduction .................................................. 121

4.2 General Procedures..................................... 121

QD002-07 Contents

NXT Setup Manual iii

4.2.1 Creating a factory............................................... 121

4.2.2 Creating a line .................................................... 121

4.2.3 Creating a machine ............................................ 122

5. Accessory Software Installation........................ 125

5.1 Introduction................................................... 125

5.1.1 Installation outline............................................... 125

5.2 Required Items............................................. 126

5.2.1 Required hardware............................................. 126

5.3 Installing Fuji Flexa....................................... 128

5.4 Installing the NXT Accessory Software Server 136

5.5 Installing the Realtime Workingrate Buffer

Service........................................................... 145

6. Setting Up Fujitrax Verifier................................ 147

6.1 Introduction................................................... 147

6.2 Required Items............................................. 147

6.2.1 Setting up and running the Central Server......... 147

6.2.2 Adding the NXT to the Fujitrax line configuration 148

6.2.3 Setting the NXT Fujitrax configuration settings .. 150

6.2.4 Registering users for Kit Handy access.............. 151

Contents QD002-07

iv NXT Setup Manual

MEMO:

QD002-07 1. Safety Guideline

NXT Setup Manual 1

1. Safety Guideline

Fuji machines are designed and produced with safety as one of our main considerations.

However, even a perfectly designed machine can be damaged, or someone can still be

injured if the user does not follow the safety rules. It is the responsibility of the user to make

sure all safety rules are followed during operation and maintenance.

Be sure to read these safety rules before operating the machine. Keep this manual close

at hand when operating the machine.

1.1 About Symbols

Toavoidinjury topersonsanddamageto themachine,Fujiemploysanumberofmessages

and symbols that are used in manuals and on the machines. Be sure you understand the

meanings of these symbols before reading the manual.

1.1.1 Degree of Hazards

1.1.2 Examples of the Symbols

Symbol Definition

DANGER Failure to observe this hazard warning will lead to severe

injury or death.

WARNING Failure to observe this hazard warning may lead to severe

injury or death.

CAUTION Failure to observe this hazard warning may lead to

personal injury or damage to the machine.

Symbol Explanation

Hazard

A triangle is used to draw your attention to a hazard. The symbol

inside the triangle indicates the nature of the hazard (in this case,

electrical shock).

Prohibition

A circle with a diagonal line is used to draw your attention to an

operation that is prohibited. The symbol inside the circle indicates

the nature of the operation (in this case, disassembly).

A circle with an exclamation mark is used to draw your attention to to

a mandatory action. In other words, you are required to carefully

carry out the given instructions.

1. Safety Guideline QD002-07

2NXT Setup Manual

1.2 Safety Rules for All Machine Types

DANGER

Do not approach moving parts during automatic or manual

operation

• Do not place hands or other body parts inside the machine

during automatic operation or positioning. Body parts or

clothing may be caught in the machine causing personal injury.

WARNING

Do not insert hands or other body parts into the conveyor

inlets

• Body parts may get caught in the machine resulting in injury.

• If using a single machine independently, installsafety covers or

interlock sensors at the conveyor openings, in accordance with

your local safety regulations, to prevent injuries at the conveyor.

Do not operate the machine with the safety covers or doors

open

• When safety covers or doors are removed, body parts or

clothing may be caught in the machine causing personal injury.

• When maintenance works are completed, return the safety

covers and doors to their original (closed) position.

Always verify the position of the EMERGENCY STOP

buttons before operating the machine

• Always be aware of the positions of the EMERGENCY STOP

buttons so that they can be pressed quickly in case of an

emergency.

Check the safety functions before starting operation

• Before starting the machine check the operation of the

EMERGENCYSTOP button,thesafety switchesonthe covers,

doors and all other machine safety features.

• Contact a Fuji serviceman immediately if any of the safety

functions fails.

Do not remove safety switches or disarm the safety

functions

• Donot shortor removethe machine’ssafety switches. Persons

working on the machine may be seriously injured if operation

commands are issued by mistake.

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