Front Runner TRCA004 User manual

ENG

1500mm - 59 inch

Universal Track

IMPORTANT WARNING!

Don’t be a hero and muscle through this without ﬁrst reading these ﬁtting instructions! Improper installation of this gear may void certain aspects of

your warranty.

Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

1. A Front Runner Universal Mounting System

2. A Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁc

vehicle.

Please refer to the next page for a list of all the components, quantities and tools required.

TRCA004

READ ME FIRST

START HERE!

1500mm - 59 inch

FRONT RUNNER CAN NOT RECOMMEND A MAXIMUM LOAD CARRYING CAPACITY. PLEASE REFER TO YOUR VEHICLE MANUFACTURER'S RECOMMENDATIONS. IT IS CRITICAL

THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD RESULT IN AN

AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT RUNNER PRODUCTS

TO YOUR VEHICLE. CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND DAMAGE. THEREFORE YOU

MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INSTALLATION OR USE. IF YOU

DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY FAMILIAR WITH THE

INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

FIGURE 1.1

1GET ORGANIZED

IN THE BOX

1 10 X M6 x 30 Button Head Bolt

2 10 X M6 x 20 Button Head Bolt

3 4 X Track End Cap

4 2 X 1500mm Canopy Track

5 2 X 1500mm Protective Trim

6 10 X M6x30x1 Flat Washer

7 10 X M6x12x1 Stainless Steel Flat Washer

8 10 X M6 Nyloc Hex Nut

9 10 X M6 Nut Cap

10 10 X M6 Clinch Nut (Alternative Fitment)

IN THE BOX TOOLS NEEDED

10 mm

4mm

Allen Key

Measuring

Tape

IN THE BOX

Sealant

Hacksaw

Marker

6.5mm

9mm

4mm

Utility

Knife

Chinch Nut Tool

TRCA004_REV_A03

2.1

Remove the canopie's roof rails if ﬁtted. Determine the best possible position for mounting the tracks.

Take care not to drill into or through any reinforcements.

FIT AND SECURE

2.8

2.6

Fit and secure the tracks with a

combination of Items 1/2, 6, 7, 8 & 10.

Depending on the thickness of the

material you are bolting through you can

use either M6x20 Button Head or M6x30

Button Head (Items 1 or 2). The bolt

needs to go through the

Nyloc Nut (Item 8).

Install the End-Caps and Protecive Trim

(Items 4 & 5) before you do the ﬁnal

ﬁtment of the tracks.

Check that all the fasteners are fully

tightened.

Place M6 nut caps (item 9) on all the M6

Nyloc Nuts (item 8) to ﬁnish of the

ﬁtment .

10mm

2.3

Once you are happy with the placement of the track, mark all the holes using a suitable marking pen.

2.4

Drill a 4mm pilot hole on all the marks you have made. If you are using the M6 Nyloc nuts (Item 8) for

the ﬁtment, open the pilot holes to 6.5mm. Always take care when drilling.

2.2

Measure and trim the tracks to the desired length.

2.7

Apply a bead of suitable sealant to each hole drilled in step 2.4.

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner Dealer in person or Online.

COMPLETION

Congratulations. You did it. Take a step back and admire your work!

4mm

2.5

When using the Clinch Nuts (item 10) you will need a Clinch nut Tool to crimp and secure the Clinch

nuts.

Should any of the mount points be inaccessible to use nuts, open the hole to 9.5mm and use

the Clinch Nut (Item 10). ONLY TO BE USED WITH METAL CANOPY / CAPS AND TRAILER TOPS.

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