Front Runner KSTF003T User manual

front runner

KSTF001

ENG

TOYOTA 4runner (2010 -CURRENT)

SLIMSPORT ROOF RACK KIT

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain

aspects of your warranty.

Before you begin, take a moment and open all your Front Runner rack kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

1. A Front Runner Mounting system speciﬁc to your vehicle

2. A Front Runner Rack Tray or Load bar Slats

This document will guide you through the assembly of the mounting system and assist you in ﬁtting the roof rack tray or load bars to your speciﬁc

vehicle.

Please refer to the next page for a list of all the components, quantities and tools required.

READ ME FIRST

START HERE!

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD

RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT

RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND

DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO

INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY

FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

13mm

10mm

Sealant Marker

Insulation

Tape

FIGURE 1.1

IN THE BOX

1 2 X Foot Rail Front LH / RH

2 2 X Foot Rail Rear LH / RH

3 2 X Stiffener Plate 01

4 2 X Stiffener Plate 02

5 2 X Stiffener Plate 03

6 2 X Splice Plate

7 11 X Slimsport Slat

8 44 X M6 x 25 Thread Forming Screw

9 20 X M6 x 16 Flange Button Head

10 20 X M6 Nyloc Nut

11 22 X M6 Nut Cap

12 8 X 10mm Plastic Spacer

13 8 X M8 x 19 x 12 Flat Washer

14 8 X M8 Spring Washer

15 2 X M6 x 12 x 1 Flat Washer

IN THE BOX

16 2 X M6 Spring Washer

17 2 X M6 x 30 Hex Bolt

18 8 X M8 x 60 Hex Bolt

19 3 X Jack Nut Long

20 1 X Jack Nut Tool

21 2 X M6 x 30 Button Head

22 8 X M8 Nut Cap

Anti Seize / Oil

1GET ORGANIZED

TOOLS NEEDED

Torx

T30

Cordless

Driver

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

5mm

12mm

KSTF001_REV_A04

ASSEMBLY

2.1

2.2

Secure the Splice Plates (Item 6) to the Foot

Rails (Items 1 & 2) as shown using M6 x 16

Flange Button Head Bolts and M6 Nyloc Nuts

(Items 9 & 10).

Secure the Stiffener Plates (Items 3, 4, & 5)

to the Foot Rails (Items 1 & 2) using M6 x 16

Flange Button Head Bolts and M6 Nyloc Nuts

(Items 9 & 10)

Do this to both LH & RH Foot Rails.

Place M6 Nut Caps (Item 11) over all Nyloc

Nuts.

Fit 10 Slimsport Slats (Item 7) to assembly

2.1 using M6 x 25 Thread Forming Screws

(Item 8).

Note do not ﬁt front slat.

Apply a little Anti Seize / oil on screw

threads before inserting. Note these are

thread forming screws.

Torx

T30

10mm

Torx

T30

Cordless

Driver

Tightening Torque 8-10Nm /

5.9 ft lb - 7.38 ft lb. Take care when

using a cordless driver.

Remove

370mm

445mm

With the factory rails removed and starting at

the front edge of the molding, measure and

mark the dimensions as shown onto both the

LH & RH ditch moldings.

3.1

PREPERATION

KSTF001_REV_A04

PREPERATION

3.2

3.3

3.4

Place the assembled Rack on the vehicle,

lining up the holes in the foot rail with the

factory holes in the roof. Mark the hole

centres where the ditch moldings were cut

out.

Remove the Rack.

Before drilling the holes in the roof, take both

the 5mm & 12mm drill bits and wrap a band

of insulation tape around each bit to act as a

stopper to prevent you from drilling to deep

as there are airbags located below where you

will be drilling.

Drill a 5mm pilot hole on both markings.

Open holes to 12mm.

Insert the M6 Button Head Bolt (Item 21) into

the one side of the Installer Wrench (Item 20),

loosly ﬁt a Jack Nut (Item 19) to the Button

Head Bolt as shown.

Using the Installer Wrench and a M6 x 30

Button Head Bolt, insert the M6 Jack Nuts

into the holes drilled.

Place the Assembly into the holes drilled in

3.3. Using a battery powered screw driver

and a 4mm Allen Key Bit, set the Jack Nut

into the hole while holding onto the handle

of the Installer Wrench.

10mm From the tip of the drill to start of tape

10mm

Make sure that the Jack Nut has pulled

up all the wat to the inside skin of the

roof panel.

Cordless

Driver

PERMANENT FITMENT (RECOMMENDED

Insulation

Tape

KSTF001_REV_A04

FIT AND SECURE

4.1

4.2

Place silicone into and around each of the

ﬁxing points.

Place Spacers (Item 12) over the mounting

holes.

Remove the backing from the double sided

tape (4.2a) on the bottom of the Support Plate

01 (Item 3) and push the plate ﬁrmly down

onto the body of the vehicle.

Secure Rack assembly 2.2 using M6 x

12 x 1 Flat Washers, M6 Spring Washers

and M6 x 30 Hex Bolts for front foot

(Items 14, 15 & 17).

Place a bead of silicone down the length of

each M6x20 bolt before inserting.

Secure the middle and back feet using M8 x

19 x 2 Flat Washers, M8 Spring Washers and

M8 x 60 Hex Bolts (Item 18, 13 & 14).

Fasten the front foot by inserting the fastener

(item 17) through the double sided tape and

securing into the Jack Nut ﬁtted earlier.

Fully tighten all fasteners.

Place M6 and M8 Nut Caps over all hex Bolts.

10mm

13mm

Remove

370mm

445mm

KSTF001_REV_A04

PREPERATION

5.1

5.2

With the factory rails removed and starting at

the front edge of the molding, measure and

mark the dimensions as shown onto both the

LH & RH ditch moldings.

Use denatured alchohol and ensure the ditch

is clean from any residue where the Support

Plate 01 (Item 3) will be resting on the ditch.

TEMPORARY FITMENT

KSTF001_REV_A04

FIT AND SECURE

6.1

6.2

Place silicone into and around each of the

ﬁxing points.

Place Spacers (Item 12) over the mounting

holes.

Remove the backing from the double sided

tape (4.2a) on the bottom of the Support Plate

01 (Item 3) and push the plate ﬁrmly down

onto the body of the vehicle.

Secure Rack assembly 2.2 using M6 x

12 x 1 Flat Washers, M6 Spring Washers

and M6 x 30 Hex Bolts for front foot

(Items 14, 15 & 17).

Place a bead of silicone down the length of

each M6x20 bolt before inserting.

Secure the middle and back feet using M8 x

19 x 2 Flat Washers, M8 Spring Washers and

M8 x 60 Hex Bolts (Item 18, 13 & 14).

Fully tighten all fasteners.

Place M6 and M8 Nut Caps over all hex Bolts.

10mm

13mm

KSTF001_REV_A04

FIT AND SECURE

7.1

7.2

Refer to ﬁtment guide RRAC234

Refer to ﬁtment guide RRAC195

10mm

STANDARD WIND FAIRING ASSEMBLY

LIGHT BAR WIND FAIRING ASSEMBLY

KSTF001_REV_A04

COMPLETION

8.1

Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam

Share your adventures on:

FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER

FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

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