FIP FLS F6.60 User manual
1
FLS F6.60
FLOW MAGMETER
SAFETY INSTRUCTIONS
General Statements
• Do not install and service the product without following the Instruction
Manual.
• This item is designed to be connected to other instruments which can be
hazardous if used improperly. Read and follow all associated instrument
manuals before using with it.
• Product installation and wiring connections should only be performed by
qualied staff.
• Do not modify product construction.
Installation and Commissioning Statements
• Remove power to the instrument before wiring input and output connections.
• Do not exceed maximum specications using the instrument.
• To clean the unit, use only chemical compatible products.
2
PACKING LIST
Please verify that the product is complete and without any damage. The
following items must be included:
• F6.60 Flow Magmeter
• Instruction Manual for F6.60 Flow Magmeter
• USB pen drive with interface software
• USB cable for instrument/PC interface
DESCRIPTION
The new FLS F6.60 is a ow meter without moving mechanical parts which
can be applied for the measurement of dirty liquids so long as they are
conductive and homogeneous.
The F6.60 can provide three different options: frequency output to
be connected to FLS ow monitors, 4-20 mA output for long distance
transmission and PLC connection and the new volume pulse output freely
settable.
F6.60 Insertion Magmeter is provided with an USB interface and a dedicated
software (freely downloadable from FLS web site) which allows to easily set
by a PC all parameters according to specic installation requirements (as full
scale and cut off).
The specic design allows an accurate ow measurement over a wide
dynamic range in pipe sizes from DN15 (0.5”) to DN600 (24”).
3
TECHNICAL DATA
General
• Pipe Size Range: DN15 to DN600 (0.5” to 24”)
• Max Flow Rate Range:
from 0.05 to 8 m/s (0.15 to 26.24 ft/s)
• Full Scale: 8 m/s (26.24 ft/s)
• Linearity: ± 1% of reading + 1,0 cm/s
• Repeatability: ± 0.5% of reading
• Enclosure: IP65
• Materials:
- case: PC/ABS
- gasket: EPDM
• Wetted Materials:
- sensor body: 316L SS/PVDF; 316L SS/ PEEK; CuNi alloy/PVDF
- o-rings: EPDM or FPM
- electrodes: 316L SS or CuNi alloy
Electrical
• Power Supply:
- 12 to 24 VDC ± 10% regulated (reverse polarity and short circuit protected)
- maximum current: consumption: 250 mA
- protective earth: < 10 Ω
• Current output:
- 4-20 mA, isolated
- max. loop impedance: 800 Ω @ 24 VDC - 250 Ω @ 12 VDC
- positive or negative ow indication
• Solid State Relay output:
- user selectable as MIN alarm, MAX alarm, Volumetric, Pulse Out, Window
alarm, Off
- optically isolated, 50 mA MAX sink, 24 VDC MAX pull-up voltage
- max pulse/min: 300
- hysteresis: User selectable
• Open Collector output (Frequency):
- Ttype: Open Collector NPN
- frequency: 0 – 800 Hz
- max. Pull-up Voltage: 24 VDC
- max. Current: 50 mA, current limited
- compatible with FLOWX3 M9.02, M9.03, M9.50
• Open Collector output (Direction):
- type: Open Collector NPN
- max. Pull-up Voltage: 24 VDC
- max. Current: 50mA, current limited
- ow direction:
0 VDC arrow-wise
+ VDC anti arrow-wise
4
Enviromental
• Storage Temperature: -30°C to +80°C (-22°F to
176°F)
• Ambient Temperature: -20°C to +70°C (-4°F to
158°F)
• Relative Humidity:0 to 95% (non-condensing)
• Fluid conditions:
- homogeneous liquids, pastes or slurries, also with solid content
- min electrical conductivity: 20 μS
- temperature:
PVDF bottom version: -10 °C to +60 °C (14 °F to 140 °F)
PEEK bottom version: -10 °C +150 °C (14 °F to 302 °F)
• Max. operating pressure:
- 16 bar @ 25°C (232 psi @ 77°F)
- 8.6 bar @ 60°C (124 psi @ 140°F)
Standards & Approvals
• Manufactured under ISO 9001
• Manufactured under ISO 14001
• CE
• RoHS Compliant
• GOST R
5
DIMENSIONS
A Sensor body
B F6.60 Magmeter
1 O-Ring (EPDM or FPM)
2 Sensor body (316L SS or CuNi)
3 Isolation Plate (PVDF or PEEK)
4Electrodes (316L SS or CuNi)
5 Cable Gland
6ABS cap for installation into ttings
7 Electronic box
INSTALLATION
Pipe Location
• The six most common installation congurations shown in g. 1 help in
selecting the best location in the pipeline for paddlewheel ow sensor as well
for magmeter ow sensor.
• The three congurations in g. 2 ensure that the pipe is always full: for a
correct measurement the sensor can NOT be exposed to air bubbles at any
time.
• The three installations in Fig. 3 should be avoided unless you are absolutely
sure the sensor is not exposed to air bubbles.
• In gravity-ow systems the connection to the tank must be designed so the
level does not drop below the outlet: this to avoid pipe to draw air in from the
tank causing a inaccurate measurement of sensor (see Fig. 4).
• For more information, please refer to EN ISO 5167-1.
• Always maximize distance between ow sensors and pumps.
6
Fig.1
Fig.2
Fig.3
Fig.4
7
Process connection
1. Lubricate the sensor O-rings
with a silicone lubricant. Do
not use any petroleum based
lubricant that may damage the
O-rings.
2. Lower the sensor into the tting
making sure the alignment tab is
seated in the tting notch.
3. Hand tighten the sensor cap.
Do not use any tool otherwise
cap and/or tting threads may be
damaged.
Mounting position
Measuring part of sensor (rotor for paddlewheel and pins for magmeter)
should be positioned at 12% of ID where, basing on insertion theory, average
velocity can be measured.
The reading accuracy of insertion ow sensors can be affected by:
• air bubbles;
• sediments;
• friction between shaft and bearings (only for paddlewheel).
In a horizontal pipe runs, the mounting position to get the best performances is
at a 45° angle (Fig. 3) to avoid air bubbles as well sediments. Vertical position
(Fig. 2) can be chosen in case air bubbles are not present. Do not mount the
sensor on the bottom of the pipe (Fig. 1) if sediments are likely. Do not mount
paddlewheel at 90° otherwise friction can affect measurement.
Installation in a vertical pipe runs can be done xing any orientation.
Upward ow is preferred to ensure full pipe.
8
REAR TERMINAL VIEW
WIRING
General recommendation
Always ensure the power supply is switched off before working on the device.
Make wiring connections according to wiring diagrams.
• Terminals accept 26 to 12 AWG (0.08 to 2.5 mm2)
• Strip around 10 mm (0.4”) of insulation from the wire tips and tin bare ends to
avoid fraying.
• Ferrules are suggested when connecting more than one wire to a single
terminal.
• Remove the upper part of the terminals for an easy cabling.
• Insert wire tip or ferrule completely into the terminal and x with the screw
until nger tight.
• Do not route the sensor, DC power, or 4-20mA cables in conduit containing
AC power wiring. Electrical noise may interfere with sensor signal.
• Routing the sensor cable in grounded metal conduit can help prevent
electrical noise and mechanical damage.
Specic info
Pull the electrical cables through liquid tight connectors.
Use electrical cables with the proper external diameter for the liquid tight
connector.
PG11/PG9: external diameter between 2-7 mm (0.079-0.276”)
9
POWER/LOOP WIRING DIAGRAM
Stand-alone application,
no current loop used
Connection to a PLC/Instrument with ONE separate power supply
or
Connection to a PLC with built-in
power supply (3 wire connection)
Power Supply
12 - 24 VDC
12 - 24 VDC
+ VDC
- VDC
A
+ LOOP
- LOOP
1
2
3
4
Power Supply
Power Supply
Internal PLC
connection
4 - 20mA Loop Input
4 - 20mA Loop Input
PLC Terminals
+ VDC
- VDC
A
+ LOOP
- LOOP
1
2
3
4
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
Connection to a PLC / Instrument with TWO separate power supplies
or
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
Power Supply
12 - 24 VDC
12 - 24 VDC
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
4 - 20mA Loop Input
4 - 20mA Loop Input
+ VDC
- VDC
A
A
+ LOOP
- LOOP
1
2
3
4
+ VDC
- VDC
+ LOOP
- LOOP
1
2
3
4
10
Imax = 50 mA
Internal PLC
connection
COM
N.O.
5
6
PLC
Imax = 50 mA
Power sup.
Power sup.
O.C. IN
O.C. IN
C
SOLID-STATE RELAY WIRING DIAGRAM
Connection to a PLC with NPN input Connection to a PLC with PNP input
COM
N.O.
5
6
PLC
Imax = 50 mA
Power sup.
Power sup.
O.C. IN
O.C. IN
C
Internal PLC
connection
Connection to a PLC / Instrument
digital input with separate Power
Supply
Connection to a PLC / Instrument
digital input for Voltage Free Contacts
(REED)
PLC
DIGITAL INPUT N
DIGITAL INPUT 2
DIGITAL INPUT 1
REF PLC
COM
Imax
N.O.
6
5
10 Kohm
COM
N.O.
C
6
5
Power Supply
12 - 24 VDC
12 - 24 VDC
PLC / Instrument
Digital INPUT
Digital INPUT
The alarm is off during normal
operation and goes ON according to
Relay setting.
If Imax > 50 mA use external Relay.
COM
N.O.
N.C.
COM
5
6
N.O.
External Relay
V= 12-24 VAC/VDC
Imax = 50 mA
Imax
Imax
+V
-V
Connection to an User
Connection to an User
COM C
6
5 N.O.
AC or DC
Power
User
COM
C
6
5 N.O.
AC or DC
Power User
COM
C
6
5 N.O.
AC or DC
Power
User
COM C
6
5 N.O.
AC or DC
Power User
Imax = 50 mA Imax = 50 mA
Imax = 50 mA
Imax = 50 mA Imax = 50 mA
Imax = 50 mA
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