Festo SEC-AC-305 Operating and installation instructions

Description

Fitting and

installation

Type SEC-AC-305

Type SEC-AC-508

Description

192 346

en 0007NH

Smart Electromotor Controller

Contents and general instructions

Festo P.BE-SEC-AC-HW-EN en 0007NH

Original de.......................................

Translation Festo AG & Co., Abtl. KI-TD.................

Layout Festo AG & Co., Abtl. KG-GD...................

Type setting DUCOM................................

Edition en 0007NH.................................

Title MANUAL-EN.................................

Designation P.BE-SEC-AC-HW-EN......................

Order no. 192 346.................................

E(Festo AG & Co., D-73726 Esslingen, Federal Republic of

Germany 2000)

Internet: http://www.festo.com

E-Mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders will be held

particular the right to carry out patent, utility model or

ornamental design registration.

Contents and general instructions

II Festo P.BE-SEC-AC-HW-EN en 0007NH

Contents and general instructions

III

Festo P.BE-SEC-AC-HW-EN en 0007NH

Contents

Designated use VI........................................................

Target group VII..........................................................

The aim of this manual VII..................................................

Trade marks VIII...........................................................

Service VIII...............................................................

Important user instructions IX..............................................

1. Summary of components 1-1........................................

1.1 Summary 1-3......................................................

1.2 Fatures 1-3.......................................................

1.3 Controller unit 1-5..................................................

1.3.1 Brief description 1-5................................................

1.3.2 Analogue-digital converter 1-5.......................................

1.3.3 Digital-analogue converter 1-5.......................................

1.3.4 Internal monitoring 1-5..............................................

1.4 Final output stage 1-6..............................................

1.4.1 Brief description 1-6................................................

1.4.2 Power supply 1-6..................................................

1.4.3 Feeding back the braking energy 1-7..................................

1.4.4 Internal monitoring 1-8..............................................

1.5 Displays 1-9......................................................

1.5.1 Brief description 1-9................................................

1.5.2 Ready-to-operate display 1-9.........................................

1.5.3 Operating mode and error display 1-9.................................

1.6 Rotary transducer evaluation 1-10.....................................

1.6.1 Serial interface 1-10.................................................

1.7 User interfaces 1-11.................................................

1.7.1 Digital inputs 1-11..................................................

1.7.2 Analogue inputs 1-11................................................

1.8 Parametrizations 1-12...............................................

1.8.1 The parameter memory 1-12..........................................

1.8.2 The parametrizing program 1-12.......................................

Contents and general instructions

IV Festo P.BE-SEC-AC-HW-EN en 0007NH

1.8.3 CAN module (optional) 1-12...........................................

1.9 Monitoring functions 1-13............................................

1.9.1 Brief description 1-13................................................

1.9.2 Monitoring the final output stage 1-13..................................

1.9.3 Monitoring the motor 1-14............................................

1.9.4 I2t monitoring 1-14..................................................

1.9.5 Automatic braking 1-14..............................................

2. Fitting 2-1........................................................

2.1 Dimensions 2-3....................................................

2.1.1 Dimensions of the SEC-AC 2-3........................................

2.2 Electromechanics 2-5...............................................

2.2.1 Front view 2-5.....................................................

2.2.2 Top view 2-6......................................................

2.2.3 Bottom view 2-7...................................................

3. Installation 3-1...................................................

3.1 Material 3-3.......................................................

3.1.1 Manufacturer 3-3..................................................

3.1.2 Plug for power cable X6 3-5..........................................

3.1.3 Plug for external braking resistor (only SEC-AC-508) 3-5..................

3.1.4 Plug for power supply to the SEC-AC 3-5...............................

3.1.5 PE connection of the SEC-AC 3-5......................................

3.1.6 Interface cable for serial interface (zero modem) 3-5......................

3.2 Plug connectors and their pin assignments 3-6..........................

3.2.1 Rotary-angle sensor cable for motors with resolver, plug X2 3-6............

3.2.2 Control signal plug with analogue monitor output X1 3-8..................

3.2.3 X10 (additional incremental sensor input) 3-10...........................

3.2.4 X11 (additional incremental sensor output) 3-11..........................

3.2.5 X5 (serial interface/serial test interface) 3-12............................

3.2.6 X6 (motor supply, power supply, parking brake and temperature sensor) 3-13.

3.2.7 Power supply cable for the SEC-AC 3-15.................................

3.3 Power supply of the SEC-AC 3-15......................................

3.3.1 X9 (power supply of the SEC-AC) 3-16...................................

Contents and general instructions

Festo P.BE-SEC-AC-HW-EN en 0007NH

3.3.2 X12 (braking resistors only SEC-AC-508) 3-16............................

3.3.3 Summary of connections 3-20.........................................

3.3.4 SEC-AC complete system 3-21.........................................

3.3.5 Connecting the PC to the SEC-AC (X5) 3-21...............................

3.3.6 Connecting the motor to the SEC-AC 3-22................................

3.3.7 Connecting the external braking resistor to the SEC-AC 3-22................

3.3.8 Connecting the SEC-AC to the power supply 3-23.........................

3.3.9 Fitting the control signal plug 3-23.....................................

3.4 Complete summary of the SEC-AC system 3-23...........................

3.4.1 Wiring the connections 3-23..........................................

3.5 PE protective conductor and screening connections 3-27...................

3.5.1 Connecting instructions 3-27..........................................

3.5.2 Electrical isolation 3-28..............................................

3.6 Measures for observing EMC guidelines 3-29............................

4. Diagnosis and error treatment 4-1....................................

4.1 Status display 4-3..................................................

4.2 Error messages of the SEC-AC 4-4.....................................

A. Technical Appendix A-1.............................................

A.1 Technical specifications A-3..........................................

A.1.1 SEC-AC-305 A-3....................................................

A.1.2 SEC-AC-508 A-6....................................................

A.2 Index A-9.........................................................

Contents and general instructions

VI Festo P.BE-SEC-AC-HW-EN en 0007NH

Designated use

The SEC-AC (Smart Electromotor Controller) has been desi-

gned for use in control cabinets for supplying AC servo mo-

tors and for controlling their torque (current), speed and posi-

tion.

TheSEC-ACmustbeoperatedinasafeworkingenvironment.

An EMERGENCY STOP circuit must be installed for the sys-

tem.

Operate the SEC-AC only under the permitted ambient condi-

tions.

The SEC-AC may only be used in stationary industrial and

commercial use. The electromagnetic interference immunity

of the power electronics is not designed for operation in mo-

bile systems, in households or firms connected directly to the

low voltage network.

Fit the SEC-AC with screening into an earthed control cabinet.

Otherwise, the electromagnetic compatibility (EMC) of the

power electronics will not be guaranteed. Use the SEC-AC

only as follows:

–asdesignated

– in a technically faultless state

– without undertaking any modifications.

If used in conjunction with additional commercially-available

components, such as sensors and actuators, the specified

maximum limits (temperatures, electrical datas, torques, etc.)

must be observed.

Please comply with national and local safety laws and regula-

tions.

Contents and general instructions

VII

Festo P.BE-SEC-AC-HW-EN en 0007NH

Target group

This manual is aimed at technicians trained in control and

automation technology, fitters etc. who

– are working for the first time with digital drive controllers

– are already familiar with digital drive controllers, but who

are installing a digital drive controller like the SEC-AC for

the first time.

The aim of this manual

This manual will help you to carry out the first commissioning

of the SEC-AC successfully.

In this manual you will find important information and acquire

the basic knowledge neceesary for operating the SEC-AC cor-

rectly.

Most work steps in this manual are divided into two parts:

– Description part: here you will learn important instruc-

tions and the aim of each individual work step.

– Instruction part: here you carry out the work step.

In the left-hand margin you will find symbols which simplify

the orientation in this manual for you during commissioning.

As this manual is intended for the first commissioning of the

complete SEC-AC product family, the regulator for which the

work step is intended is always specified for each individual

work step.

Contents and general instructions

VIII Festo P.BE-SEC-AC-HW-EN en 0007NH

Trade marks

All product names in this document may be registered trade

marks. All trade marks in this document are only used for

identifying the individual product.

Service

If you have any technical problems, please contact your local

Festo Service.

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