Erbauer ERN646ATL-I User manual
AIR GREASE GUN
ERN646ATL-I
BX220IM
AIR GREASE GUN
GUARANTEE
This product carries a 2 year guarantee. If your product develops a fault within this
period, you should in the first instance contact the retailer where the itemwas purchased.
This guarantee specifically excludes losses caused dueto:
- Fairwear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to followmanufacturer’s guidelines
- Loss of use of the goods
Consumables supplied with this product are excluded from any guarantee offered.
This guarantee does not affect your statutory rights. This guarantee is only valid in UK,
France, Poland, Germany, Romania, Spain, Portugal, and Ireland.
Congratulations on your purchase of a quality powertool fromKingfisher
International Products B.V..This product should give you reliable service but for
your peace of mind this power tool does carry a 2 year guarantee, the
terms of which are detailed below.
If this product develops a fault within the guarantee period contact your retailer.
Please retain this handbook in case you need to refer to safety, care or
guarantee information in the future.
AIR GREASE GUN
GENERAL SAFETY RULES
WARNING!
Improper operation or maintenance of this tool could result in
personal injury and/or property damage. Read and understand all
warnings and operation instructions before using this tool.
When using this tool, these basic safety precautions should
always be followed to reduce the risk of personal injury and/or
property damage.
Workplace conditions
1. Always work in a clean, dry, well-ventilated area free of combustible materials.
Never operate the tool near flammable substances such as gasoline, naphtha,
cleaning solvent, etc.
2. Dress properly. Do not wear loose clothing. Tie up or cover long hair, remove any
jewelry, necklaces, etc., which might become caught by the tool.
3. Keep the work area well lit and free of clutter. Slips, trips and falls are major
causes of workplace injury. Be aware of excess air hose left on your walking way
or on the working surface.
4. Ensure that there are no electrical cables, gas pipes, etc., which can cause a
hazard if damaged by use of the tool.
5. Keep visitors a safe distance from the work area. Keep children away.
Use of air tools
1. Stay alert and use common sense. Watch what you are doing. Do not operate the
tool when you are tired or under the influence of alcohol, drugs or medication.
2. Do not overreach. Keep proper footing and balance at all times.
3. Always wear eye protectors which provides protection from flying particles from
the front and side when using the tool. Ear protectors should also be worn.
4. Never use oxygen, carbon dioxide, combustible gases or any other type of
bottled gases as a power source for this tool.
5. Always verify prior to using this tool that the air source has been adjusted to the
rated air pressure range. Never connect to an air source that is capable of
exceeding 200psi.
6. Do not connect the air supply hose to the tool with your finger on the trigger.
7. Do not exceed the maximum working pressure 90psi/6.3bar for the tool.
Excessive pressure will reduce the tool life and/or might cause a hazardous
situation.
8. Never leave the operating tool unattended. Disconnect the air hose when the tool
is not in use.
9. Keep the air supply hose away from heat, oil and sharp edges.
AIR GREASE GUN
10. Check the air supply hose for wear and/or leaks before each use. Make sure that
all connections are tight and secure.
11. Do not use the tool for any other than its intended use.
12. Do not carry out any alternations and/or modifications to the tool.
13. Always disconnect the tool from air supply before replacing any accessories,
performing any repair and maintenance, moving to another work area, or passing
the tool to another person.
14. Never use the tool if it is defective, damaged, or operating abnormally.
15. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that affects the tool operation. If damaged, have the tool serviced
before using.
16. Keep working parts of the tool away from hands and body.
17. Do not carry the tool by the air hose.
18. Do not apply excessive force of any kind to the tool. Let the tool perform the work
at the rate as it was designed.
19. Do not remove any labels on the tool. Replace if they become obscured or
damaged.
20. Always maintain the tool with care. Keep it clean for the best and safest
performance.
21. It is not recommended that quick change couplings should be located directly at
the air inlet, as they add weight and could fail due to vibration.
Air grease gun safety instructions
1. Always use the grease gun in the manner and for the functions described in this
manual.
2. Always ensure the gun is disconnected from the air supply when loading grease.
3. Always ensure that the cartridge grease is loaded into the tool correctly and
securely before starting the tool.
4. Never point the grease gun at anybody or pets when the gun is loaded and
connected with air supply.
5. Never carry the gun by the air supply hose.
6. Always disconnect the grease gun from the air supply when the gun is not required
for immediate use in order to avoid accidental start.
7. Do not discard the safety instructions, give them to the operator.
8. Always store this product in a dry and safe place out of reach of children or
untrained operators.
AIR GREASE GUN
AIR SUPPLY
Please refer to the typical air system layout recommended below.
WARNING! Compressed air can be dangerous. Ensure that you
are familiar with all precautions relating to the use of compressors
and compressed air supply.
1. Use only clean, dry, regulated compressed air as the power source.
2. Air compressors used with the tool must comply with the appropriate European
Community Safety Directives.
3. Make sure that the air compressor being used for the tool operation supplies the
correct output (CFM).
4. Have the tool in "off" position when connecting the tool to the air supply.
5. Use normal 90psi working pressure for the tool. High pressure and unclean air will
shorten the tool life due to the faster wear and also maycreate a safety hazard.
6. Drain water from the air compressor tank daily, as well as any condensation in
the air lines. Water in the air line may enter the tool and cause damage to the tool
mechanisms at operation.
7. Clean the tool air inlet screen filter for blockage weekly. Clean if necessary.
8. Usually a 3/8" (inner diameter) air hose is recommended for air supply and
airflow to get the optimum performance of tool.
9. A long air hose (usually over 8 meters) may cause up to 15psi drop in pressure,
so you need to set the output pressure of the air compressor higher to maintain
the required working pressure at the tool.
10. Use proper hoses and fittings. We do not suggest connecting quick change couplings
directly to the tool since they may cause failure due to tool vibration at operation.
Instead, add a lead hose and connect coupling between air supplyand hose whip.
11. Check hoses for wear before each use. Make certain that all connections are in
security.
AIR SYSTEM LAYOUT：
1. Air Tool
2. Air Hose 3/8" (I.D.)
3. Oiler
4. Pressure Regulator
5. Filter
6. Shut Off Valve 11. Air Dryer
7. Whip Hose 12. 1" Or Larger Pipe And Fitting
8. Coupler Body And Connector 13. Air Compressor
9. Drain Daily 14. Auto Drain
10. 1/2" Or Larger Pipe And Fitting 15. Drain Daily
AIR GREASE GUN
SYMBOLS
On the product, the rating label and within these instructions you will find among
others the following symbols and abbreviations. Familiarise yourself with them to
reduce hazards like personal injuries and damage to property.
CFM
Cubic feet per minute
PSI
Pound per square inch
xxWxx
Manufacturing date code; year of manufacturing (20xx) and week of
manufacturing (Wxx)
SN
Serial number
Caution / Warning.
Read the instruction manual.
Wear hearing protection.
Wear eye protection.
Wear protective gloves.
The product complies with the
applicable European
directives and an evaluation
method of conformity for
these directives was done.
AIR GREASE GUN
PRODUCT DESCRIPTION
PART
DESCRIPTION
QUANTITY
A
Tip
1
B
Rigid Coupler Assembly
1
C
Connector
1
D
Front Housing
1
E
Main Housing
1
F
Air Inlet
1
G
Container Tube
1
H
Follower Rod
1
I
Handle
1
J
Locking Plate
1
K
Trigger
1
L
Air Vent Valve
1
M
Fill Nozzle
1
AIR GREASE GUN
TECHNICAL SPECIFICATIONS
COMPONENT
SPECIFICATIONS
Capacity
Working pressure
Average air consumption
Air hose (inner diameter)
Air inlet
500cc
90psi (6.3bar)
6cfm
3/8"
1/4" BSP
INTENDED USE
This air grease gun ERN646ATL is durable in construction and ergonomic with
rubber protective grip. It features standard 500 cc. grease canister, which can be
loaded either with cartridge grease, or by suction filling, or by filler pump filling. The
intended use includes the delivery of grease in machinery and automotive industry.
For safety reasons it is essential to read the entire instruction manual before first
operation and to observe all the instructions therein.
This product is intended for private domestic use only, not for any commercial trade
use. It must not be used for any purposes other than described.
UNPACK
1. Unpack all parts and lay them on a flat, stable surface.
2. Remove all packing materials and shipping devices if applicable.
3. Make sure the delivery contents are complete and free of any damage. If you find
that parts are missing or show damage do not use the product but contact your
dealer.
4. Using an incomplete or damaged product represents a hazard to people and
property.
5. Ensure that you have all the accessories and tools needed for assembly and
operation. This also includes suitable personal protective equipment.
AIR GREASE GUN
GREASE LOADING
WARNING! Always disconnect air supply from the tool before you are
loading grease.
A. Cartridge Grease Loading
1. Remove the container tube (G) from the gun body. (See Figure 1)
2. Pull back on the handle (I) until it is fully extended. Lock it into place with the locking
plate (J). (See Figure 2)
3. Remove the cap and/or lid from both ends of the cartridge (not included). Insert the
cartridge into the container tube in the orientation indicated on the cartridge, and
make sure that the cartridge is as far as possible. (See Figure 3 & 4)
4. Reassemble the container tube to the gun body. Press the locking plate to release
the handle. Press the handle in as far as it will go. (See Figure 5 & 6)
NOTE: Make sure that the end of the grease cartridge inserted into the
container tube should not be damaged or squeezed and should remain in the
grease cartridge resulting in grease not being forced out.
The grease cartridge should be an exactly round shape. Otherwise, the
plunger will be prevented from entering.
NOTE: Do not re-use the empty grease cartridge for refilling after one time
of usage.
AIR GREASE GUN
B. Suction Filling (See Figure 7)
1. Remove the container tube (G) from the gun body.
2. Submerge the open end of the container tube 2 inches
approximately into the grease container (not included).
3. Pull back slowly and extend the handle (I) fully to draw
grease upward into the container tube. Lock the handle into
place with the locking plate (J) when it is fully extended.
4. Reassemble the container tube to the gun body. Press the
locking plate to release the handle. Press the handle in as far
as it will go.
C. Filler Pump Filling (See Figure 8)
1. Pull back on the handle (I) until it is fully extended. Lock it
into place with the locking plate (J).
2. Insert the filler plug on the end of the hose of a filler pump
(not included) into the filler nozzle (M) of the grease gun.
3. Follow the operating instructions provided in the filler pump
manual (not included) to work the filler pump until the
container tube (G) of the grease gun is full.
4. Disconnect the grease gun from the filler pump.
5. Press the locking plate to release the handle.
Press the handle in as far as it will go.
ASSEMBLY
1. Attach the rigid coupler assembly (B) to the connector (C)
of the grease gun. (See Figure 9)
2. Remove the air inlet protective cap from the air inlet (F).
(See Figure 10)
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