Envea AirFlow P User manual

OPERATING INSTRUCTIONS

AirFlow P

VOLUME CURRENT MEASUREMENT

ENVEA Process GmbH - Gutedelstraße 31 – 79418 Schliengen - GERMANY

Tel.: +49 (0) 7635 827248-0 / info.process@envea.global / www.envea.global

The display is touch-sensitive. Available keys are displayed directly in context. When the measuring

system is rst started, a query is initiated to select the language and sensor.

Initialization screen when the Evaluation unit in the eld housing

started rst time.

Selection of the menu language: Deutsch, English, Français.

If a language has been selected, the sensor to be used must be

selected. To be available:

SolidFlow 2.0, Paddy, PicoFlow, MaxxFlow HTC, DensFlow,

SpeedFlow 2.0, SlideControl 2.0, ProSens, M-Sens 2, M-Sens 3,

M-Sens WR, M-Sens WR2.

If any data has been changed, the change will only be taken

into account when you exit the complete menu structure and

answer [Yes] when asked if you wish to save the changes.

Afterwards the start page appears.

If you want to communicate with our sensor using our dedicated software, you need to download the

latest version on our website and install it.

 https://www.envea.global/solutions/process-optimization/dahs-software/

It might also be necessary to install drivers, also available on our website.

1st start note

For the 1st use of the sensor, correct sensor type should be selected via the screen or the software.

Software must be installed if needed.

1. SOFTWARE INSTALLATION

2. MSE 300-FH (WITH SCREEN)

Select Language

D E F

Sensor

SolidFlow

Save changings?

J N

1st start note

Our dedicated software must be used to connect to the sensor evaluation unit.

Select software language

Right click on „Sprache/Language/

Langue“ and select desired language.

Connect to sensor

Select the correct COM port and

connect to the device using the „read

device“ button.

Select correct sensor

In the menu „System“, under „Sensor“

(8.2.5 or 7.2.5), the correct sensor must

be selected.

After selecting the sensor, check the

box „Overwrite measurement calib.“

and conrm with the button „Device

program“.

For more informations and details, ple-

ase refer to the user manual of the sen-

sor.

3. MSE 300-DR / -DR2 (NO SCREEN)

CONTENTS Page

1. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1 Normal use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Identication of hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.3 Occupational and operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.5 Technical statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.6 Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.7

Storage conditions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4. Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 Supplied equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.3 Determining the installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.4 Installation in non-metallic lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.5 Installation of the sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.6 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.1 Terminal layout MSE 300-DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.2 Terminal layout MSE 300-DR2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

5.3 Terminal layout MSE 300-FH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.4 Terminal layout of C-Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.5 Electrical connection sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6. Operator interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

6.1 Differences between the individual variants of the Evaluation units . . . . . . . . . . . .22

6.2 Conguration via Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.3 Conguration via PC-Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

6.4 One or more sensor systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.5 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7. Start-up procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

7.1 Basic start-up procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

7.2 Datalogger function of the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

7.3 Adjusting the measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8. Error signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10. Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11.1 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

12. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

1. System overview

A measuring point consists of the components:

•Evaluation unit in the DIN Rail housing or eld housing

•Double weld-on socket for sensor mounting

•Sensor (consisting of 2 x antenna, 1 x electronic box)

•Assembly instructions

•C1- or C3-Box (optional)

Sensor C1 box MSE 300-FH

max. 300 m

1 (+ 24 V)

2 (GND)

3 (A)

4 (B)

S (Earth)

C1-Box

(optional)

16 (+ 24 V)

15 (GND)

14 (A)

13 (B)

Sensor C1 box

max. 300 m

C1-Box

(optional)

MSE 300-DR / -DR2

Fig. 1: Overview with C1-Box and MSE 300-FH

Fig. 2: Overview with C1-Box and MSE 300-DR

MSE 300-FHC3 box

Sensor

max. 300 m

1 (+ 24 V)

2 (GND)

3 (A)

4 (B)

Shield

The system can be equipped with up to three sensors. Accordingly, different C-Boxes (C1, C3) are used.

Fig. 3: Overview with C3-Box and MSE 300-FH

Fig. 4: Overview with C3-Box and MSE 300-DR

C3 box

Sensor

max. 300 m

1 (+ 24 V)

2 (GND)

3 (A)

4 (B)

MSE 300-DR / -DR2

Fig. 5: AirFlow P in a pipeline

2. Function

The AirFlow P is a volumetric ow meter specially designed for dusty applications.

The sensor technology is based on the electrodynamic measuring principle. Every particle that

ies past the antenna within a radius of 300 mm generates an electrical signal. The signals

from the two antennas are further processed in the sensor‘s electronics box. The electronics

box of the sensor correlates the received signals of both antennas with each other and thus

determines the velocity.

For an output of the volume ow, the area of the pipe to be monitored must be stored in the

evaluation unit. The evaluation unit then calculates the measured velocity with the specied

area (A x v = m3/time).

The AirFlow P can also be used for pure speed measurement.

3. Safety

The measuring system has a state of the art, reliable design. It was tested and found to be in a perfectly safe

condition when leaving the factory. Nevertheless, the system components may present dangers to personnel

and items if they are not operated correctly.

Therefore, the operating manual must be read in full and the safety instructions followed to the letter.

If the device is not used correctly for its intended purpose the manufacturer's liability and warranty will be void.

3.1 Normal use

•The measuring system may only be installed in metallic pipes to measure the medium passing

through them. It is not suitable for any other use or measuring system modications.

•Only genuine spare parts and accessories from ENVEA Process may be used.

3.2 Identicationofhazards

•Possible dangers when using the measuring system are highlighted in the operating instructions with

the following symbols:

Warning!

•This symbolises a situation where personal safety is at risk if used in an improper manner.

Attention!

•This symbolises the possible damage to the system, if used in an improper manner.

3.3 Occupational and operational safety

•The measuring system must be installed by trained and authorised personnel only.

•Protective equipment must be worn to avoid injuries caused by possible sharp edges on the

measuring device.

•When using a cable with more than 4 cores, unused, open cores may cause sparking. Failure to

comply with the specied connection parameters of the cable will result in loss of intrinsic safety. To

prevent this, it is mandatory to use a 4-core shielded cable.

Always ensure that the connection parameters of the cable are within the specication (Li, Ci). The

shield of the cable must not be connected to the housing under any circumstances.

•When installed in an Ex zone, there is an increased risk of explosion, so it should always be ensured

that there is no Ex zone when carrying out installation work.

•Improper installation work leads to an increased risk of explosion. The device must always be installed

using the process-related seals and observing the torques. Mechanical stresses are to be avoided, for

example through supported installation.

•In case of improper assembly, there is an increased risk of explosion due to escaping dusts.

•When installing the measuring device, there is a risk of injury due to crushing. To avoid this, installation

work must always be carried out by two people.

•Improper mechanical stress (e.g. torsion) can cause damage to the device. To avoid this, the device

should always be installed in accordance with all the instructions in the operating manual.

The measuring device should also not be exposed to any vibrations if possible.

•If the device is operated under high pressured conditions, there is a risk of explosion. When cleaning

or blowing out the pipe and when transporting material, always ensure that the permissible pressure

according to the DGRL is not exceeded.

•Due to the process, hot components on the device can cause burns. It is strongly recommended to

wear the appropriate protective equipment and to let the device cool down before working on it.

•Improper use of the device will result in a high risk to system safety, therefore the device must only be

used as specied in the associated documentation.

•Make sure that the system is in a depressurised state during all maintenance, cleaning and inspection

work on the pipelines or on the components of the device.

•Switch off the power supply for all maintenance, cleaning or inspection works on the sensor or on

components. Follow the notes of the chapter maintenance.

•Caution, if welding is required on the pipe, remove sensor.

•The components and electrical connections must be checked for damages regularly. If a damage is

found, it is to be repaired before further operation of the instruments.

Risk of explosion, electric shock or damage due to incorrect or non-existent earthing

Incorrectly connected equipotential bonding can result in charges that can lead to explosions in an

explosive atmosphere, electric shock or device damage.

• Connect equipotential bonding at all points provided on the device components.

• For all work on the device described in these operating instructions, ensure that the equipotential

bonding is connected.

• Ensure that there is an earth connection via the power supply.

• Carry out regular checks of the earthing connections for correctness.

Risk of explosion from electrostatic charge when cleaning or blowing out

• No dangerous electrostatic charges may occur during cleaning and blowing out.

Standardization

• The provisions of IEC / EN 60079-17 must be observed during commissioning, installation and

maintenance.

Risk of explosion or electric shock due to improper installation work

Improper assessment of the installation site and all other installation work in the hazardous area can cause

serious damage to people and the company.

• Installation, commissioning, maintenance and testing may only be carried out by qualied personnel

who have knowledge of the rules and regulations for potentially explosive areas, in particular:

• types of protection

• installation rules

• zoning

• applicable standards

• local work safety regulations

3.4 Maintenance

•For maintenance purposes, it is imperative that the device is de-energised and cooled down,

otherwise there is an increased risk of explosion.

•Before working on the device or its components, it is essential to ensure that they are de-energised.

Otherwise there is a risk of electric shock.

•The correct tool must be used to open the device, otherwise there is a risk of injury and crushing.

•Before opening the device or its components, it is imperative to ensure that there is no EX zone.

•During cleaning work on the device or in the process, there is an increased risk of explosion due to

electrostatic discharges and excessive pressures.

3.5 Technical statement

The manufacturer reserves the right to change any technical data concerning technical developments,

without prior notice. If any queries arise, ENVEA Process GmbH will be happy to inform customers of any

possible changes made.

3.6 Reliability

For any additional information concerning product reliability, please contact ENVEA Process GmbH.

3.7 Storage conditions

Observe the following instructions during storage:

•To ensure shock resistance, store in original packaging.

•Do not remove protective discs or caps mounted on process connections.

They prevent mechanical damage and contamination to the sealing surfaces.

•Protect from sunlight to avoid impermissibly high surface temperatures.

•Store in a dry and dust-free place.

•Do not store outside.

Risk of electric shock when opening the evaluation unit

• Only open the housing if the system has previously been disconnected from the power supply.

Damage to the device due to improper mechanical stress

Improper handling (all mechanical stresses, e.g. torsion) can no longer guarantee pressure tightness.

• Tighten screw connections only with the torques specied in the operational instructions.

Risk of crushing with risk of injury when opening the lid

• Make sure to wear suitable protective equipment (e.g. gloves).

Risk of injury from sharp edges or splinters

• Make sure to wear suitable protective equipment (e.g. helmet, glasses, gloves, work shoes).

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