7
Figure 12: Wi-iQ®4 Report Website Device Configuration Page
5.4.8 Battery SN# – Enter the battery serial number (9 digits).
5.4.9 Fleet number – As required
5.4.10 Model – Enter the battery type, ex: 18-E100-21
5.4.11 Cells – Enter the number of cells on the battery
5.4.11.1 For NexSys®TPPL 2V batteries, use total voltage divided by
2 to determine number of cells. Example – The battery type is
36NXS700. 36 describes the total voltage of the battery. Take
this number and divide by 2 to get “Cells”; in this example,
36 / 2 = 18 cells.
5.4.12 Cells Bal. – Enter the cell number where the gray wire was installed,
counting from the positive post.
5.4.12.1 For NexSys TPPL Bloc Battery: The black Wi-iQ4 device
wire and the gray Wi-iQ4 device wire should be attached to
the negative and positive posts of the same bloc as described
in section 4.1.13. In this configuration “Cells Bal.” will always
be 6.
5.4.13 Battery Technology – Select the appropriate type of battery.
Refer to line-item notes on BaaN order requesting any
specific Battery Technology setting by customer or sales
representative. If nothing is requested in the line item notes,
refer to Table 8.
Table 8: Charge Profiles
Battery Technology Battery Types
COLD STORAGE All Flooded with average battery temperature below
59°F (15°C)
FAST US 85P(FC), 125P(FC), E100X, E140X
HG FLOODED* E55L, E75L, E110, E155
LOW MAIN* Deserthog (E90D, E100D, E125D)
NexSys 2V NexSys TPPL 2V (NXS)
NexSys BLOC NexSys TPPL Bloc (NXS)
NexSys TPPL 2V Not used in North America
NexSys TPPL Bloc NexSys TPPL Bloc (NXP)
OP CHARGE All Flooded
STD FLOODED All Flooded
*NOTE: The charge profile will be STD FLOODED when HG FLOODED, or LOW
MAIN are selected. The purpose of selecting HG FLOODED, or LOW MAIN is to
inform the Data Analyst of the specific type of battery being reviewed.
5.4.14 Capacity (Ah) – Enter the nominal Ah of the battery.
5.4.14.1 NexSys TPPL Bloc Battery: Determine total battery Ah.
Example: 24-12NXS186-3. 186 describes the amp hour rating
of each block and 3 describes the number of parallel strings.
Multiply these two numbers to get “Capacity (Ah)”; in this
example 186 X 3 = 558 Ahrs.
5.4.14.2 NexSys TPPL 2V Battery: Determine total battery Ah.
Example: 18-NXS770. The 770 describes amp hour rating.
5.4.15 (+) cable/(-) cable – Select the cable the Wi-iQ4 device has been
installed on. In most cases, (-) cable should be selected.
5.4.16 Equal. Period (hours) – Enter 186. This is the time in hours to request
equalization charge (only available with Wi-iQ4 device firmware v4.0
and higher). If equal time is set to 0 hours, this disables the feature
and critical faults are not recorded on reports. This feature is not
programmable for NexSys battery profiles.
5.4.17 Balance – Check this box for all batteries.
5.4.18 Water Level Probe – Check this box for all batteries with an electrolyte
probe installed.
5.4.19 Mode – Leave as default – CYCLES, unless line-item notes on Order
Acknowledgement requires an alternative mode setting by customer
or sales representative. Note: Click on the “WRITE IDCARD” button
prior to changing the mode. If mode is changed first, then restart
configuration from step 5.6.1.
5.4.19.1 Xinx™ Systems require the Mode to be EVENT.
5.4.20 Dates – Enter the date from the battery date code for the “Date
Manufac. Bat.” Field. Enter the date the battery is placed in service for
the “Date Inst. serv.” field. Leave all other date fields blank.
5.4.21 Owner – Leave as default – ENERSYS.
5.4.22 Battery Group – Enter truck type – Sit Down, Reach, etc., or as
designated by customer.
5.4.22.1 For Xinx, refer to the Xinx set-up worksheet.
5.4.23 Charger Group – Charger Model or Charger Max Output
5.4.24 Summertime Setting: OFF/Europe/Australia.
5.4.25 Once you have entered all of the required information, click on the
“WRITE IDCARD” button. Select the “Write” button and confirm
settings are written.
5.4.26 Click on the “CYCLES” tab. Find the button called “Reset Cycles” and
click on it, select “Continue” when the warning message appears. This
will erase any memory in the device. Installation is now complete. It is
important to reset the data on a new installation for proper averaging
calculations.
5.4.26.1 “Reset Events” for Xinx or any setup requiring EVENT Mode.5.
COMMUNICATION (CONTINUED)
Figure 13: Reset Cycle Button
5.4.27 Xinx™ System Setup
5.4.27.1 Change mode to EVENT
5.4.27.2 The Battery Group must be set for the correct Pool Name in
accordance with the note on the order and/or the Xinx BOM
profile; e.g. Dock Stockers, Pallet Jack, etc. If you use all
capital letters for one pool, make sure all the pools are named
using all caps. This will be provided via a custom note on the
order and/or the Xinx BOM profile. Any typo may result in the
Xinx system failing to recognize the battery.
5.4.28 Use the “MEASURES” tab to verify setup
5.4.28.1 Select the “MEASURES” button to read Wi-iQ®4 device
real-time data
5.4.28.1.1 Measure voltage from the positive terminal of the
battery to the VBAL/CEL gray wire with a calibrated
voltmeter. Divide the reading by the number of
cells between the positive terminal and the balance
wire. Compare this value to the “VBAL/CEL”
reading and confirm is within a tolerance of (+/- .02
VDC). Deviation from this value indicates the wrong
number of cells was input into the “Cells Bal” field,
or the Balance Wire is in the wrong location.
5. COMMUNICATION (CONTINUED)
