Endress+Hauser Levelflex M FMP45 User manual

BA365F/00/en/03.08

71060887

Valid as of software version

01.08.zz

Operating Instructions

Levelflex M FMP45

Guided Level Radar for Interface Measurement

HART/4 to 20 mA

Brief overview Levelflex M FMP45 with HART/4...20 mA

2Endress+Hauser

Brief overview

For quick and simple commissioning:

Safety instructions →ä6

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter

in question. The positions are indicated with the icons Warning #,

Caution "and Note !

Installation →ä12

The steps for installing the device and installation conditions (e.g. dimensions)

can be found here.

Wiring →ä24

The device is virtually completely wired on delivery.

Display and operating elements →ä30

An overview of the arrangement of the display and operating elements can be

found here.

Commissioning via display VU331 →ä40

In the "Commissioning" section, you learn how to switch on the device and

check the functions.

Commissioning via Endress+Hauser operating program →ä53

In the "Commissioning" section, you learn how to switch on the device and

check the functions.

Additional information on the operation via the Endress+Hauser operating

program (FieldCare) can be found in Operating Instructions BA027S/04.

Troubleshooting →ä60

If faults occur during operation, use the checklist to localize the cause.

Here you can find measures you can take yourself to take remedial action

against the fault.

Index →ä85

You can find important terms and keywords on the individual sections here.

Use the keyword index to find the information you need quickly and efficiently.

Levelflex M FMP45 with HART/4...20 mA Brief overview

Endress+Hauser 3

Brief Operating Instructions

L00-FMP4xIxx-19-00-00-en-005

!Note!

These Operating Instructions explain how to install and commission the level transmitter. All

functions that are required for a typical measuring task are taken into account here.

In addition, the Levelflex M provides many other functions for optimizing the measuring point and

converting measured values. These functions are not included in these Operating Instructions.

An overview of all the device functions can be found on →ä80.

An extensive description of all the device functions can be found in BA366F - "Description of

Device Functions" on the enclosed CD-ROM.

Operating Instructions can also be found on our homepage: www.endress.com

… …

…

KA283F/00/a2/01.08

71060891 71060891

DK2

DK1

LILI

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D und D are

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

059

upper block.

dist

003

medium

property

008

dist./

meas value

- envel. curve

- substracted

signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 =

reset

customer

parameters)

0A3

reset

threaded

connection

1½

(G 1

reference point of

measurement

¾ or BSP

¾orG ½)

¾or1½NPT

length

adjustment

032

probe

033

probe

length

034

determine

length

0.1 - 2

envelope curve

Contrast: +or +

- partially

filled

- partially

flooded

- standard

- fast

change

- test: no filter

- slow

change

If shortened

please enter probe length here.

E = empty calibr. (= zero) - setting in 005

F = full calibr. (= span) - setting in 006

D = distance interface (distance flange / DK ) - display in 0A6

L = level interface (distance probe end / DK ) - display in 0A5

D = distance complete level - display in 0A5

L = level complete - display in 0A6

LN = probe length - setting in 033

UB = upper blocking distance - setting in 059

UP = thickness upper medium

SD = safety distance - setting in 015

flange:

reference point of

measurement

Brief overview Levelflex M FMP45 with HART/4...20 mA

4Endress+Hauser

Levelflex M FMP45 with HART/4...20 mA Table of contents

Endress+Hauser 5

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 6

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Installation, commissioning and operation . . . . . . . . 6

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Safety conventions and icons . . . . . . . . . . . . . . . . . . 7

2 Identification . . . . . . . . . . . . . . . . . . . . 8

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 11

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 11

3 Installation . . . . . . . . . . . . . . . . . . . . . 12

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 12

3.2 Incoming acceptance, transport, storage . . . . . . . . . 12

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 13

3.4 General information on interface measurement . . . 15

3.5 Special information on interface measurement . . . . 17

3.6 Installation instructions . . . . . . . . . . . . . . . . . . . . . 18

3.7 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 23

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 24

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 24

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 26

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 29

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 29

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 29

5 Operation . . . . . . . . . . . . . . . . . . . . . . 30

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 30

5.2 Display and operating elements . . . . . . . . . . . . . . . 32

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.4 Displaying and acknowledging error messages . . . . 37

5.5 FieldCare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.6 HART communication . . . . . . . . . . . . . . . . . . . . . . 39

6 Commissioning. . . . . . . . . . . . . . . . . . 40

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2 Switching on the measuring device . . . . . . . . . . . . 40

6.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 43

6.5 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 49

6.6 Function "Envelope Curve Display" (0E3) . . . . . . . 50

6.7 Basic setup with Endress+Hauser operating

program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.8 User-specific applications (operation) . . . . . . . . . . . 55

7 Maintenance. . . . . . . . . . . . . . . . . . . . 56

8 Accessories. . . . . . . . . . . . . . . . . . . . . 57

8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . 57

8.2 Centering disks . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.3 Commubox FXA191 HART . . . . . . . . . . . . . . . . . . 58

8.4 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 58

8.5 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 58

8.6 ToF adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 58

8.7 HART loop converter HMX50 . . . . . . . . . . . . . . . . 58

8.8 FHX40 remote display and operation . . . . . . . . . . . 59

9 Troubleshooting . . . . . . . . . . . . . . . . . 60

9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 60

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 61

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 63

9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 71

10 Technical data . . . . . . . . . . . . . . . . . . . 72

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 72

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 80

11.1 HART operating menu (display module) . . . . . . . . . 80

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . . 82

11.3 Function and system design . . . . . . . . . . . . . . . . . . 82

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Safety instructions Levelflex M FMP45 with HART/4...20 mA

6Endress+Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M FMP45 is a compact level transmitter for the continuous measurement of the total

level and the interface level in liquids. Measuring principle: guided level radar /

TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M is designed to meet state-of-the-art safety requirements and conforms to applicable

standards and EC regulations. If installed incorrectly or used for applications for which it is not

intended, however, it is possible that application-related dangers may arise, e.g. product overflow

due to incorrect installation or configuration. For this reason, installation, connection to the

electricity supply, commissioning, operation and maintenance of the measuring system must only

be carried out by trained, qualified specialists authorized to perform such work by the facility's

owner-operator. The specialist must have read and understood these Operating Instructions and

must follow the instructions they contain. Modifications and repairs to the device are permissible

only when they are expressly approved in the Operating Instructions.

1.3 Operational safety

The measuring device meets the general safety requirements according to EN 61010-1 and the

EMC requirements of IEC/EN 61326 in addition to NAMUR Recommendations NE 21 and NE 43.

Hazardous areas

If using the measuring system in hazardous areas, the appropriate national standards must be

observed. The device is accompanied by separate Ex documentation, which is an integral part of this

documentation. The installation regulations, connection values and safety instructions listed in this

document must be observed.

• Ensure that all personnel are suitably qualified.

• Measuring point requirements with regard to measurement and safety must be observed.

Levelflex M FMP45 with HART/4...20 mA Safety instructions

Endress+Hauser 7

1.4 Safety conventions and icons

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety instructions

#Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or the destruction of the device.

"Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the device.

!Note!

A note highlights actions or procedures which, if not performed correctly, can have an indirect effect

on operation or trigger an unexpected response on the part of the device.

Explosion protection

0Explosion-protected, type-examined equipment

If the device has this symbol embossed on its nameplate, it can be used in a hazardous area or a

non-hazardous area, according to the approval.

-Hazardous areas

This symbol is used in the drawings of these Operating Instructions to indicate hazardous areas.

Devices in hazardous areas, or cables for such devices, must have appropriate explosion protection.

. Safe area (non-hazardous area)

This symbol is used in the drawings of these Operating Instructions to indicate non-hazardous areas.

Devices in the non-hazardous area also have to be certified if connecting cables lead into the

hazardous area.

Electrical symbols

%Direct voltage

A terminal to which DC voltage is applied or through which direct current flows.

&Alternating voltage

A terminal to which alternating voltage (sine-wave) is applied or through which alternating current

flows.

)Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded by means of a grounding

system.

*Protective ground connection

A terminal which must be connected to ground prior to making any other connection to the

equipment.

+Equipotential connection

A connection that has to be connected to the plant grounding system:

This may be a potential equalization line or a star grounding system depending on national or

company codes of practice.

Temperature resistance of the connection cables

States that the connection cables must be resistant to a temperature of at least 85 °C.

t >85°C

Identification Levelflex M FMP45 with HART/4...20 mA

8Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the device nameplate:

L00-FMP4xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Levelflex M FMP45 (example)

Versions that mutually exclude one another are not indicated in the list.

Ordering information for Levelflex M FMP45

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C :

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 … 253 V AC 3,5VA

10,5…32VDC 1W

16 … 3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4 … 20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G EEx ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D, Alu blind cover

3 ATEX II 1/2G EEx em (ia) IIC T6/IECEx Zone 0/1

4 ATEX II 1/3D

5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G EEx ia IIC T6, WHG

7 ATEX II 1/2G EEx d (ia) IIC T6

8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G EEx nA II T6

C NEPSI Ex em(ia) IIC T6

I NEPSI Ex ia IIC T6

J NEPSI Ex d(ia) IIC T6

Q*NEPSIDIP

R NEPSI Ex nA II T6

M FM DIP Cl.II Div.1 Gr.E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.

T FM XP Cl.I,II,III Div.1 Gr.A-G

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

K TIIS Ex d (ia) IIC T1

L TIIS Ex d (ia) IIC T2

Y Special version, to be specified

20 Process temperature:

A -200 to +280 °C / -328 to +5360 °F (XT)

Levelflex M FMP45 with HART/4...20 mA Identification

Endress+Hauser 9

B -200 to +400 °C / -328 to +7520 °F (HT)

Y Special version, to be specified

30 Probe:

A ..... mm, rope 4mm, 316

C ..... inch, rope 1/6", 316

K ..... mm, rod 16 mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16 mm, 316L

N ..... inch, coax, 316L

Y Special version, to be specified

40 Process connection:

AFJ 2" 150lbs RF, 316/316L flange ANSI B16.5

AGJ 3" 150lbs RF, 316/316L flange ANSI B16.5

AHJ 4" 150lbs RF, 316/316L flange ANSI B16.5

ARJ 2" 300/600lbs RF, 316/316L flange ANSI B16.5

ASJ 3" 300/600lbs RF, 316/316L flange ANSI B16.5

ATJ 4" 300lbs RF, 316/316L flange ANSI B16.5

A1J 2" 1500lbs RF, 316/316L flange ANSI B16.5

A2J 3" 1500lbs RF, 316/316L flange ANSI B16.5

A3J 4" 600lbs RF, 316/316L flange ANSI B16.5

A4J 4" 900lbs RF, 316/316L flange ANSI B16.5

A5J 4" 1500lbs RF, 316/316L flange ANSI B16.5

CHJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ DN50 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CSJ DN80 PN10-40 B1, 316L flange EN1092-1 (DIN2527 C)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

C1J DN50 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C2J DN50 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C3J DN80 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C4J DN80 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

C5J DN100 PN63 B2, 316L flange EN1092-1 (DIN2527 E)

C6J DN100 PN100 B2, 316L flange EN1092-1 (DIN2527 E)

KFJ 10K 50 RF, 316L flange JIS B2220

KGJ 10K 80 RF, 316L flange JIS B2220

KHJ 10K 100 RF, 316L flange JIS B2220

K3J 63K 50 RF, 316L flange JIS B2220

K4J 63K 80 RF, 316L flange JIS B2220

K5J 63K 100 RF, 316L flange JIS B2220

GGJ Thread ISO228 G1-1/2, 200bar, 316L

GJJ Thread ISO228 G1-1/2, 400bar, 316L, high pressure test

RGJ Thread ANSI NPT1-1/2, 200bar, 316L

RJJ Thread ANSI NPT1-1/2, 400bar, 316L, High pressure test

YY9 Special version, to be specified

50 Power supply; output:

B 2-wire; 4-20mA SIL HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

G 4-wire 90-250VAC; 4-20mA SIL HART

H 4-wire 10.5-32VDC; 4-20mA SIL HART

K 2-wire; 4-20mA HART, interface measurement

Y Special version, to be specified

60 Operation:

1 W/o display, via communication

2 4-line display VU331, envelope curve display on site

3 Prepared for FHX40, remote display (accessory)

9 Special version, to be specified

70 Type of probe:

1 Compact, basic version

3 Remote, cable 3m, top entry

4 Remote, cable 3m, side entry

9 Special version, to be specified

80 Housing:

A F12 Alu, coated IP68 NEMA6P

B F23 316L IP68 NEMA6P

C T12 Alu, coated IP68 NEMA6P, separate conn. compartment

20 Process temperature:

Identification Levelflex M FMP45 with HART/4...20 mA

10 Endress+Hauser

D T12 Alu, coated IP68 NEMA6P + OVP, separate conn. compartment

OVP = overvoltage protection

Y Special version, to be specified

90 Cable Entry:

2 Gland M20 (EEx d > thread M20)

3ThreadG1/2

4 Thread NPT1/2

5PlugM12

6 Plug 7/8"

9 Special version, to be specified

100 Additional options:

A Basic version

B EN10204-3.1 material, wetted parts,

(316L wetted parts for rod/coax) inspection certificate

C EN10204-3.1 material, wetted parts,

(316L pressurized for rope version) inspection certificate

N EN10204-3.1 material, NACE MR0175,

(316L wetted parts) inspection certificate

U *Gas phase comp. 250mm/10" reference rod, EN10204-3.1 material, NACE

MR0175 (316L wetted) inspection certificate

V *Gas phase comp. 450mm/18" reference rod, EN10204-3.1 material, NACE

MR0175 (316L wetted) inspection certificate

Y Special version, to be specified

FMP45- Complete product designation

⇓

Please enter probe length in mm or inch / 0.1 inch

inch / 0.1 inch

Probe length LN →ä41

80 Housing:

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