Endress+Hauser Levelflex M FMP40 User manual

BA243F/00/en/11.06

No. 52011932

Valid as of software version

V 01.04.00 (amplifier)

V 01.04.00 (communication)

Operating Instructions

Levelflex M FMP40

Guided Level-Radar

PROFIBUS PA

Brief overview Levelflex M FMP40 with PROFIBUS PA

2Endress + Hauser

Brief overview

For quick and simple commissioning:

Safety Instructions →ä6

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter in

question. The positions are indicated with the icons Warning #, Caution "and

Note !.

Installation →ä13

The steps for installing the device and installation conditions (e.g. dimensions)

can be found here.

Wiring →ä36

The device is virtually completely wired on delivery.

Display and Operating Elements →ä41

An overview of the position of the display and operating elements can be found

here.

Commissioning via Display VU331 →ä68

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Commissioning via Operating Software ToF Tool →ä81

In the "Commissioning" section, you learn how to switch on the device and

check the functioning.

Additional information on the operation of the ToF Tool can be found in the

operating instructions BA224F/00.

Fault Tracking / Trouble Shooting →ä94

If faults occur during operation, use the checklist to localise the cause.

Here you can find measures you can take yourself to take remedial action

against the fault.

Index →ä118

You can find important terms and keywords on the individual sections here.

Use the keyword index to find quickly and efficiently the information you need.

Levelflex M FMP40 with PROFIBUS PA Brief overview

Endress + Hauser 3

Brief operating instructions

L00-FMP40xxx-19-00-00-en-012

Note!

This operating manual explains the installation and initial start-up for the level transmitter

measuring device. All functions that are required for a typical measuring task are taken into account

here.

In addition, the Levelflex M provides many other functions that are not included in this operating

manual, such as optimising the measuring point and converting the measured values.

An overview of all device functions can be found on →ä114.

An extensive description of all device functions can be found in BA245F – "Description of the

instrument functions" on the enclosed CD-ROM.

Operating Instructions can also be found on our homepage: www.endress.com

… …

KA 189F/00/a2/11.05

52012501

100%

Levelflex M - Brief operating instructions

input E

(see sketch)

input F

(see sketch) displayed

D and L are confirm

or specify

range

suggestion

000

measured value

Group

selection

basic setup

safety settings

display

linearisation

extended calibr.

system

parameters

092

language

diagnostics

0A0

present

error

002

tank

properties

004

process

cond.

005

empty

calibr.

006

full

calibr.

008

dist./

meas value

051

check

distance

003

medium

property

052

range of

mapping

053

start

mapping

008

dist./

meas value

- envel. curve

- substracted signal

- mapping

- single curve

- cyclic

= 100: unlocked

¹ 100: locked

09A

plot settings

09B

recording

curve

0A1

error

0A4

unlock

parameter

(333 = reset customer parameters)

0A3

reset

min. level

threaded

connection

1½

(G 1

reference point of

measurement

¾or BSP

¾orG ½)

¾or1½NPT

length

adjustment

030

end of

probe

031

probe

length

032

probe

033

probe

length

034

determine

length

- unknown

- 1.4 … 1.6

- 1.6 … 1.9

- 1.9 … 2.5

-4…7

-2.5…4

->7

envelope curve

Contrast: +or +

- standard

- aluminium tank

- plastic tank

- bypass/pipe

- coax-probe

- concrete

wall

- standard

- fast

change

- test: no filter

- slow

change

- free

- tie down

isolated

- tie down

gnd.

If shortened

please enter probe length here.

reference point of

measurement

F = measuring span

E = empty distance (= zero)

UB = upper blocking distance

LN = probe length

L = level

D = distance

Brief overview Levelflex M FMP40 with PROFIBUS PA

4Endress + Hauser

Levelflex M FMP40 with PROFIBUS PA Table of contents

Endress + Hauser 5

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 6

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Installation, commissioning and operation . . . . . . . . 6

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4 Notes on safety conventions and symbols . . . . . . . . . 7

2 Identification . . . . . . . . . . . . . . . . . . . . 8

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 12

2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 12

3 Mounting . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 13

3.2 Incoming acceptance, transport, storage . . . . . . . . . 14

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 15

3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 35

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 36

4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 36

4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 39

4.3 Recommended connection . . . . . . . . . . . . . . . . . . 40

4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 40

4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 40

5 Operation . . . . . . . . . . . . . . . . . . . . . . 41

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 41

5.2 Display and operating elements . . . . . . . . . . . . . . . 43

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.4 Display and acknowledging error messages . . . . . . 48

5.5 PROFIBUS PA communication . . . . . . . . . . . . . . . . 50

6 Commissioning. . . . . . . . . . . . . . . . . . 65

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

6.2 Switching on the measuring device . . . . . . . . . . . . 65

6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 68

6.5 Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . 76

6.6 Envelope curve with VU331 . . . . . . . . . . . . . . . . . 78

6.7 Function "envelope curve display" (0E3) . . . . . . . . 79

6.8 Basic Setup with the ToF Tool . . . . . . . . . . . . . . . . 81

7 Maintenance. . . . . . . . . . . . . . . . . . . . 87

8 Accessories. . . . . . . . . . . . . . . . . . . . . 88

9 Trouble-shooting . . . . . . . . . . . . . . . . 94

9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . 94

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 95

9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 97

9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . 106

9.8 Contact addresses of Endress+Hauser . . . . . . . . . . 106

10 Technical data . . . . . . . . . . . . . . . . . . 107

10.1 Additional technical data . . . . . . . . . . . . . . . . . . . 107

11 Appendix. . . . . . . . . . . . . . . . . . . . . . 114

11.1 Operating menu PA (Display modul), ToF Tool . . . 114

11.2 Description of functions . . . . . . . . . . . . . . . . . . . . 116

11.3 Function and system design . . . . . . . . . . . . . . . . . 116

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Safety instructions Levelflex M FMP40 with PROFIBUS PA

6Endress + Hauser

1 Safety instructions

1.1 Designated use

The Levelflex M FMP40 is a compact level transmitter for the continuous measurement of solids

and liquids, measuring prinziple: Guided Level Radar / TDR: Time Domain Reflectometry.

1.2 Installation, commissioning and operation

The Levelflex M has been designed to operate safely in accordance with current technical, safety

and EU standards. If installed incorrectly or used for applications for which it is not intended,

however, it is possible that application-related dangers may arise, e.g. product overflow due to

incorrect installation or calibration. For this reason, the instrument must be installed, connected,

operated and maintained according to the instructions in this manual: personnel must be authorised

and suitably qualified. The manual must have been read and understood, and the instructions

followed. Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3 Operational safety

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex

documentation", which is an integral part of this Operating Manual. Strict compliance with the

installation instructions and ratings as stated in this supplementary documentation is mandatory.

• Ensure that all personnel are suitably qualified.

• Observe the specifications in the certificate as well as national and local regulations.

Levelflex M FMP40 with PROFIBUS PA Safety instructions

Endress + Hauser 7

1.4 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to personal

injury, a safety hazard or destruction of the instrument

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to personal

injury or incorrect functioning of the instrument

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned

Explosion protection

Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous

area

Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring

entering areas with the designation “explosion hazardous areas” must conform with the stated type

of protection.

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in

safe areas still require a certificate if their outputs run into explosion hazardous areas

Electrical symbols

Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied

Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or

supplied

)

Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by means of an

earth grounding system

Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the

equipment

Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice

Temperature resistance of the connection cables

States, that the connection cables must be resistant to a temperature of at least 85 °C.

t >85°C

Identification Levelflex M FMP40 with PROFIBUS PA

8Endress + Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

L00-FMP4xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Levelflex M FMP40 (example)

2.1.2 Ordering structure

This overview does not mark options which are mutually exclusive.

Ordering structure Levelflex M FMP40

Made in Germany

D-79689 Maulburg

Dat./Insp.:

Order Code:

IP68 / NEMA 6P

Ser.-No.:

4-wire

ENDRESS+HAUSER

t >85°C

TA > 70°C:

D01301-A

if modification

see sep. label

X= Patents

LEVELFLEX-M

90 …253 V AC 3,5VA

10,5 …32VDC 1W

16 …3 V DC 0,8W

Profibus PA

Foundation Fieldbus

LN= PN=

4…20 mA HART 2-wire

Order No

(see Order Information)

Communication

variant and

supply voltage

Serial number

Reference to additional

safety-relevant documentation

Designation according to Directive 94/9/EC

and designation of protection

10 Approval:

A Non-hazardous area

F Non-hazardous area, WHG

1 ATEX II 1/2G EEx ia IIC T6/IECEx Zone 0/1

2 ATEX II 1/2D, Alu blind cover

3 ATEX II 2G EEx em (ia) IIC T6/IECEx Zone1

4 ATEX II 1/3D

5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D

6 ATEX II 1/2G EEx ia IIC T6, WHG

7 ATEX II 1/2G EEx d (ia) IIC T6

8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG

G ATEX II 3G EEx nA II T6

M FM DIP Cl.II Div.1 Gr.E-G N.I.

S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.

T FM XP Cl.I,II,III Div.1 Gr.A-G

N CSA General Purpose

P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.

U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

V CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.

K *TIIS Ex ia IIC T4

L TIIS Ex d (ia) IIC T5

DAUSExDIPA20/A21

YSpecialversion

FMP40- Product designation (part 1)

Levelflex M FMP40 with PROFIBUS PA Identification

Endress + Hauser 9

Ordering structure Levelflex M FMP40 (continued)

20 Probe:

A Rope 4mm / 1/6", mainly liquids

B Rope 6mm / 1/4", solid

H Rope 6mm / 1/4", PA > steel, solid, T

max

= 212 °F

P Rod 6mm, liquids

1 Rod 12mm, liquids

K Rod 16mm, mainly liquids

L Coax, liquids

Y Special version

30 Probe length:

A ..... mm, rope 4mm, 316

B ..... mm, rope 6mm, 316

C ..... inch rope 1/6", 316

D ..... inch, rope 1/4", 316

E ..... mm, rope 6mm, PA > Stahl

F ..... inch, rope 1/4", PA > Stahl

K ..... mm, rod 16mm, 316L

L ..... mm, coax, 316L

M ..... inch, rod 16mm, 316L

N ..... inch, coax, 316L

P ..... mm, rod 6mm, 316L

R ..... inch, rod 6mm, 316L

1 ..... mm rod 12mm, AlloyC22

2 ..... mm coax, AlloyC22

3 ..... inch, rod 12mm, AlloyC22

4 ..... inch, coax, AlloyC22

Y Special version

40 O-ring Material; Temperature:

2 Viton; -30...150°C/-22...302°F

3 EPDM; -40...120°C/-40...248°F

4 Kalrez; -5...150°C/23...302°F

9Specialversion

FMP40- Product designation (part 2)

Identification Levelflex M FMP40 with PROFIBUS PA

10 Endress + Hauser

Ordering structure Levelflex M FMP40 (continued)

50 Process Connection:

ACJ 1-1/2" 150lbs RF, 316/316L flange ASME B16.5

ACM 1-1/2" 150lbs, AlloyC22 >316/316L flange ASME B16.5

ADJ 1-1/2" 300lbs RF, 316/316L flange ASME B16.5

ADM 1-1/2" 300lbs, AlloyC22 >316/316L flange ASME B16.5

AEJ 2" 150lbs RF, 316/316L flange ASME B16.5

AEM 2" 150lbs, AlloyC22 >316/316L flange ASME B16.5

AFJ 2" 300lbs RF, 316/316L flange ASME B16.5

AFM 2" 300lbs, AlloyC22 >316/316L flange ASME B16.5

ALJ 3" 150lbs RF, 316/316L flange ASME B16.5

ALM 3" 150lbs, AlloyC22 >316/316L flange ASME B16.5

AMJ 3" 300lbs RF, 316/316L flange ASME B16.5

AMM 3" 300lbs, AlloyC22 >316/316L flange ASME B16.5

APJ 4" 150lbs RF, 316/316L flange ASME B16.5

APM 4" 150lbs, AlloyC22 >316/316L flange ASME B16.5

AQJ 4" 300lbs RF, 316/316L flange ASME B16.5

AQM 4" 300lbs, AlloyC22 >316/316L flange ASME B16.5

AWJ 6" 150lbs RF, 316/316L flange ASME B16.5

AWM 6" 150lbs, AlloyC22 >316/316L flange ASME B16.5

A3J 8" 150lbs RF, 316/316L flange ASME B16.5

CFJ DN40 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CFM DN40 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CGJ DN50 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CGM DN50 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CMJ DN80 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CMM DN80 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CSJ DN80 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CSM DN80 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CQJ DN100 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CQM DN100 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CTJ DN100 PN25/40 B1, 316L flange EN1092-1 (DIN2527 C)

CTM DN100 PN25/40, AlloyC22 >316L flange EN1092-1 (DIN2527)

CWJ DN150 PN10/16 B1, 316L flange EN1092-1 (DIN2527 C)

CWM DN150 PN10/16, AlloyC22 >316L flange EN1092-1 (DIN2527)

CXJ DN200 PN16 B1, 316L flange EN1092-1 (DIN2527 C)

CRJ Thread ISO228 G3/4, 316L

GRJ Thread ISO228 G1-1/2, 316L

GRM Thread ISO228 G1-1/2, AlloyC22

CNJ Thread ANSI NPT3/4, 316L

GNJ Thread ANSI NPT1-1/2, 316L

GNM Thread ANSI NPT1-1/2, AlloyC22

KDJ 10K 40A RF, 316L flange JIS B2220

KDM 10K 40A, AlloyC22 >316L flange JIS B2220

KEJ 10K 50A RF, 316L flange JIS B2220

KEM 10K 50A, AlloyC22 >316L flange JIS B2220

KLJ 10K 80A RF, 316L flange JIS B2220

KLM 10K 80A, AlloyC22 >316L flange JIS B2220

KPJ 10K 100A RF, 316L flange JIS B2220

KPM 10K 100A, AlloyC22 >316L flange JIS B2220

YY9 Special version

60 Power Supply; Output:

B 2-wire; 4-20mA HART

D2-wire;PROFIBUSPA

F 2-wire; FOUNDATION Fieldbus

G 4-wire 90-250VAC; 4-20mA HART

H 4-wire 10.5-32VDC; 4-20mA HART

YSpecialversion

FMP40- Product designation (part 3)

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