Emerson Fisher FIELDVUE DVC6005 Series User manual

www.Fisher.com

Fisher™FIELDVUE™DVC6005 Series Remote

Mount Digital Valve Controllers

Contents

Before You Begin 2......................................

Step 1. Installation 3.....................................

Step 2. Connect the Pneumatic Tubing 15...................

Step 3. Connect the Electrical Wires 19......................

Step 4. Configure the Digital Valve Controller 29..............

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

This quick start guide provides installation and initial setup information for DVC6005 HW1 & HW2 and DVC6005f

remote mount base units and DVC6015, DVC6025, and DVC6035 remote feedback units

W8373

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Before You Begin

Do not install, operate, or maintain a DVC6005 Series base unit and a DVC6015, DVC6025 or DVC6035 remote

feedback unit without being fully trained and qualified in valve, actuator, and accessory installation, operation, and

maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all

the contents of this quick start guide, including all safety cautions and warnings. Refer to the appropriate instruction

manual supplement listed below for hazardous area approvals and special instructions for “safe use” and installations

in hazardous locations. If you have any questions about these instructions, contact your Emerson sales office or Local

Business Partner before proceeding.

D CSA Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104209X012)

D FM Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104210X012)

D ATEX Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104211X012)

D IECEx Hazardous Area Approvals DVC6005 Series Remote Mount Digital Valve Controllers (D104212X012)

All documents are available from your Emerson sales office or at www.Fisher.com. Contact your Emerson sales office

or Local Business Partner for all other approval/certification information.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding

with any Installation procedures:

D Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover

with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal

injury or property damage. Clean with a mild detergent and water only.

CAUTION

Do not use sealing tape on pneumatic connections. This instrument contains small passages that may become obstructed

by detached sealing tape. Thread sealant paste should be used to seal and lubricate pneumatic threaded connections.

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Related Documents

The following documents include product specifications, reference materials, custom setup information, maintenance

procedures, and replacement part details.

If a copy of any of these documents is needed contact your Emerson sales office or Local Business Partner, or visit our

website at www.Fisher.com.

D FIELDVUE DVC6000 HW2 Digital Valve Controller Instruction Manual (D103785X012)

D HART Field Device Specification - FIELDVUE DVC6000 HW2 Digital Valve Controller (D103782X012)

D FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual (D102794X012)

D FIELDVUE DVC6000f Digital Valve Controllers Instruction Manual (D103189X012)

Step 1—Install the Remote Mount Base Unit and Feedback Unit

Notes

The DVC6005 base unit ships separately from the control valve and does not include tubing, fittings or wiring.

Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is

recommended to allow drainage of moisture that may be introduced via the instrument air supply.

For pipestand mounting proceed to page 4

For wall mounting proceed to page 5

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Pipestand Mounting

1. Position a standoff on the back of the DVC6005 base unit.

2. Using two 101.6 mm (4‐inch) 1/4‐20 hex head screws loosely attach the base unit to the pipestand with the

mounting bracket.

3. Position the second standoff, then, using the remaining 101.6 mm (4‐inch) hex head screws, securely fasten the

base unit to the pipe stand.

4. Tighten all screws.

5. Proceed to the appropriate remote feedback unit mounting procedure.

Figure 1. FIELDVUE DVC6005 Pipestand Mounting

4‐INCH 1/4‐20

HEX HEAD SCREW

STANDOFF

MOUNTING BRACKET

X0437

For DVC6015 remote feedback unit on sliding‐stem linear actuators up to

102 mm (4 inches) travel proceed to page 6

For DVC6025 remote feedback unit on long-stroke [102-610 mm (4-24 inch)]

travel sliding‐stem actuators and rotary actuators proceed to page 9

For DVC6035 remote feedback unit on

quarter‐turn rotary actuators proceed to page 12

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Wall Mounting

1. Install the wall mounting screws by using the mounting bracket as a template.

2. Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit.

3. Slide the assembly on the wall mounting screws and tighten.

4. Proceed to the appropriate remote feedback unit mounting procedure.

Figure 2. FIELDVUE DVC6005 Wall Mounting

1‐INCH 1/4‐20

HEX HEAD

SCREW

SPACER

MOUNTING

BRACKET 10C1796‐A

(2.25)

(2.82)

2 MOUNTING

HOLES

 8.6/0.34

X0428

For DVC6015 remote feedback unit on sliding‐stem linear actuators up to

102 mm (4 inches) travel proceed to page 6

For DVC6025 remote feedback unit on long-stroke [102-610 mm (4-24 inch)]

travel sliding‐stem actuators and rotary actuators proceed to page 9

For DVC6035 remote feedback unit on

quarter‐turn rotary actuators proceed to page 12

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

DVC6015 Remote Mount Feedback Unit on Sliding‐Stem Linear Actuators up to

102 mm (4 inches) Travel

Note

If ordered as part of a control valve assembly, the factory mounts the DVC6015 remote feedback unit on the actuator. If you

purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.

See the instructions that come with the mounting kit for detailed information on mounting the remote feedback unit to a specific

actuator model.

The DVC6015 remote feedback unit mounts on sliding‐stem actuators with up to 102 mm (4 inch) travel. Figure 3

shows a typical mounting on an actuator with up to 51 mm (2 inch) travel. Figure 4 shows a typical mounting on

actuators with 51 to 102 mm (2 to 4 inch) travel. For actuators with greater than 102 mm (4 inch) travel, see the

guidelines for mounting a DVC6025 remote feedback unit.

Figure 3. FIELDVUE DVC6015 Remote Feedback Unit Mounted on Sliding‐Stem Actuators with up to 2 Inches Travel

CAP SCREW, FLANGED

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREW

PLAIN WASHER

MACHINE SCREW

X0910 X0909

Refer to the following guidelines when mounting on sliding‐stem actuators with up to 4 inches of travel.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure

that the above measures stay in effect while you work on the equipment.

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

2. Attach the connector arm to the valve stem connector.

3. Attach the mounting bracket to the digital valve controller housing.

4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2‐inch feedback arm. Remove

the existing bias spring from the 2‐inch feedback arm. Attach the feedback arm extension to the feedback arm

(key 79) as shown in figure 4.

5. Mount the remote feedback unit on the actuator as described in the mounting kit instructions.

Figure 4. FIELDVUE DVC6015 Remote Feedback Unit Mounted on Sliding‐Stem Actuators with 2 to 4 Inches Travel

CAP SCREW, FLANGED

MACHINE

SCREW,

FLAT HEAD

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

PLAIN

WASHER

MACHINE

SCREW

MACHINE SCREW,

LOCK WASHER,

HEX NUT

LOCK

WASHER

LOCK WASHER

HEX NUT

SPACER

HEX NUT,

FLANGED

FEEDBACK ARM

EXTENSION,

BIAS SPRING

X0908 X0907

6. Set the position of the feedback arm (key 79) on the remote feedback unit to the no air position by inserting the

alignment pin (key 46) through the hole on the feedback arm as follows:

D For air‐to‐open actuators (i.e., the actuator stem retracts into the actuator casing or cylinder as air pressure to

the casing or lower cylinder increases), insert the alignment pin into the hole marked “A”. For this style actuator,

the feedback arm rotates counterclockwise, from A to B, as air pressure to the casing or lower cylinder increases.

D For air‐to‐close actuators (i.e., the actuator stem extends from the actuator casing or cylinder as air pressure to

the casing or upper cylinder increases), insert the alignment pin into the hole marked “B”. For this style actuator,

the feedback arm rotates clockwise, from B to A, as air pressure to the casing or upper cylinder increases.

Note

When performing the following steps, ensure there is enough clearance between the adjustment arm and the feedback arm to

prevent interference with the bias spring.

7. Apply lubricant to the pin of the adjustment arm. As shown in figure 5, place the pin into the slot of the feedback

arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel

markings.

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Figure 5. Locating Adjustment Arm Pin in Feedback Arm

A7209‐1 SPRING RELAXED SPRING UNDER TENSION OF

ADJUSTMENT ARM PIN

FEEDBACK ARM

ADJUSTMENT

ARM PIN BIAS

SPRING

BIAS SPRING

8. Install the external lock washer on the adjustment arm. Position the adjustment arm in the slot of the connector

arm and loosely install the flanged hex nut.

9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel

marking. Tighten the flanged hex nut.

10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly.

11. After calibrating the instrument, attach the shield with two machine screws.

12. Proceed to Step 2—Connect the Pneumatic Tubing on page 15.

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

DVC6025 Remote Feedback Unit on Long-Stroke [102-610 mm (4-24 inch) Travel]

Sliding‐Stem Actuators and Rotary Actuators

Note

If ordered as part of a control valve assembly, the factory mounts the DVC6025 remote feedback unit on the actuator. If you

purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.

See the instructions that come with the mounting kit for detailed information on mounting the remote feedback unit to a specific

actuator model.

DVC6025 remote feedback units use a cam and roller as the feedback mechanism. Figure 6 shows an example of

mounting on sliding‐stem actuators with travels from 4 inches to 24 inches. Some long‐stroke applications will require

an actuator with a tapped lower yoke boss. Figures 7 and 8 show examples of mounting on rotary actuators.

Figure 6. FIELDVUE DVC6025 Remote Feedback Unit Mounted on Long‐Stroke Sliding‐Stem Actuator

PLAIN WASHER

HEX NUT

STUD, CONT

THREAD

ALOCK WASHER

CAP SCREW

MOUNTING PLATE

CAP SCREW,

HEX SOCKET

VENT

PLAIN WASHER

HEX NUT

STUD,

CONT THREAD

SPACER SECTION A‐A

CAM

CAM/ROLLER POSITION MARK

VENT ADAPTOR

X0914 X0913

As shown in figure 7, two feedback arms are available for the remote feedback unit. Most long‐stroke sliding‐stem and

rotary actuator installations use the long feedback arm [62 mm (2.45 inches) from roller to pivot point]. Installations

on 1051 size 33 and 1052 size 20 and 33 actuators use the short feedback arm [54 mm (2.13 inches) from roller to

pivot point]. Make sure the correct feedback arm is installed on the remote feedback unit before beginning the

mounting procedure.

Quick Start Guide

D103784X012

DVC6005 Digital Valve Controllers

March 2018

Refer to figures 6, 7, and 8 for parts locations. Refer to the following guidelines when mounting on sliding‐stem

actuators with 4 to 24 inches of travel or on rotary actuators:

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to

be sure that the above measures stay in effect while working on the equipment.

2. If a cam is not already installed on the actuator, install the cam as described in the instructions included with the

mounting kit. For sliding‐stem actuators, the cam is installed on the stem connector.

Figure 7. FIELDVUE DVC6025 Remote Feedback Unit Mounted on Rotary Actuators

TYPICAL MOUNTING WITH SHORT FEEDBACK ARM

(FISHER 1052 SIZE 33 ACTUATOR SHOWN)

TYPICAL MOUNTING WITH LONG FEEDBACK ARM

(FISHER 1061 SIZE 30-68 ACTUATOR SHOWN)

MOUNTING ADAPTOR

CAP SCREW, HEX SOCKET

CAM

MACHINE SCREW

CAP SCREW,

HEX SOCKET

CAM

X0915 X0911

Figure 8. FIELDVUE DVC6025 Remote Feedback Unit with Long Feedback Arm and Follower Arm Extension Mounted

on a Rotary Actuator

CAP SCREW, HEX SOCKET

CAM

FOLLOWER ARM EXTENSION

MACHINE SCREW,

LOCK WASHER,

HEX NUT

CAP SCREW

X0912

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