Emerson Bettis SCE300 User manual

Installation, Operation and Maintenance Manual

MAN-02-04-99-0712-EN Rev. 1

February 2020

Bettis SCE300

Electric Actuator

Installation, Operation and Maintenance Manual

MAN-02-04-99-0712-EN Rev. 1

Table of Contents

February 2020

Table of Contents

Section 1: General Safety Instructions

1.1 Intended Use................................................................................................. 1

1.2 Terms and Conditions ................................................................................... 2

1.3 Manufacturer's Liability ................................................................................. 2

1.4 Identication................................................................................................. 3

1.4.1 Water - Dust-Proof Version ................................................................. 3

1.4.2 Explosion-Proof Version...................................................................... 4

1.5 Applicable Standards and Regulations........................................................... 6

1.6 Extract From the Standard............................................................................. 6

1.7 Manufacturer................................................................................................ 6

Section 2: Machine Description

2.1 General ......................................................................................................... 7

2.2 Principle of Operation ................................................................................... 7

2.3 Electrical Operation ...................................................................................... 7

2.4 Manual Operation ......................................................................................... 8

2.5 Description of Main Parts .............................................................................. 8

2.6 Optional Modules.......................................................................................... 9

2.7 Options Label.............................................................................................. 10

Section 3: Storage and Pre-Installation

3.1 Checks to be Carried Out when the Actuator is Received............................. 11

3.2 Storage Procedure ...................................................................................... 11

3.2.1 General ............................................................................................ 11

3.2.2 Short-term Storage (less than one year)............................................ 12

3.2.3 Long-term Storage (more than one year).......................................... 12

Section 4: Installation

4.1 Checks to be Performed Before Installation................................................. 13

4.2 Working Condition...................................................................................... 13

4.3 Mounting Base............................................................................................ 14

4.4 Installation of the SCE300 Unit Onto a Valve................................................ 15

4.5 Manual Operation ....................................................................................... 16

4.6 Setting of the Angular Stroke: Mechanical Stops.......................................... 17

4.7 Electrical Connections................................................................................. 18

4.8 Plant Requirements..................................................................................... 19

4.9 Removal of the Terminal Board Enclosure.................................................... 21

4.10 Cable Connections...................................................................................... 22

4.11 Base Wiring Diagram................................................................................... 23

4.12 Cable Entries ............................................................................................... 24

4.13 Safety Instructions for Installation in Hazardous Areas................................. 26

4.13.1 Instructions for Explosion-Proof Enclosures ...................................... 26

Table of Contents

February 2020

Installation, Operation and Maintenance Manual

MAN-02-04-99-0712-EN Rev. 1

Table of Contents

Section 5: Lubrication

5.1 Lubrication Inspection................................................................................. 28

Section 6: Actuator Configuration

6.1 Removal of the Control Unit Cover .............................................................. 29

6.2 Local Conguration of the SCE300 .............................................................. 30

6.2.1 SCE300 Default General Conguration ............................................. 30

6.2.2 Close Limit Conguration by Position ............................................... 33

6.2.3 Close Limit Conguration ................................................................. 33

6.2.4 Open Limit Conguration by Position ............................................... 33

6.2.5 Open Limit Conguration ................................................................. 34

6.2.6 Close Limit Conguration by Torque................................................. 34

6.2.7 Open Limit Conguration by Torque................................................. 34

6.2.8 Stroking Time Selection in Closing.................................................... 35

6.2.9 Stroking Time Selection in Opening.................................................. 36

6.2.10 Setting of the Torque-Limiting Device in Closing .............................. 36

6.2.11 Conguration of the Torque Limiting Device in Opening................... 37

6.2.12 Reverse Mode Conguration ............................................................ 37

6.2.13 Actuator Model Selection ................................................................. 38

6.2.14 Blinker / Local Selector Conguration ............................................... 40

6.2.15 Three-Wires (3-Wires) / Two-Wires (2-Wires)

Remote Control Conguration ......................................................... 40

6.3 Conguration of the SCE300 via PDA / PC and ‘A Manager’ Software........... 41

6.4 Hardware Conguration for Monitor Relay .................................................. 41

Section 7: Maintenance and Troubleshooting

7.1 Maintenance ............................................................................................... 42

7.1.1 Routine Maintenance (approximately every two years)..................... 42

7.1.2 Special Maintenance......................................................................... 43

7.2 Troubleshooting.......................................................................................... 43

7.2.1 The Electronics do not Switch on when Powered .............................. 43

7.2.2 24 V DC Output Voltage not Available at the Terminals..................... 44

7.2.3 The Actuator does not Work from Remote Controls ......................... 44

7.2.4 The motor is Very Hot and does not Start ......................................... 44

7.2.5 The Motor Runs but the Actuator does not Move the Valve............... 44

7.2.6 The Valve does not Seat Correctly..................................................... 45

7.2.7 Excessive Torque for Valve Operation................................................ 45

7.2.8 The Actuator does not Stop in Fully Open or Fully Closed Position..... 45

7.2.9 Diagnostic LED ................................................................................. 45

Section 8: Decommissioning

8.1 Disposal and Recycling................................................................................ 46

Section 9: Parts List and Drawings

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1 February 2020

General Safety Instructions

Section 1: General Safety Instructions

1.1 Intended Use

The Bettis SCE300 electric actuator is designed to operate any type of quarter-turn

industrial valve (e.g. ball, buttery, plug, control) used in a wide range of applications.

Such applications range from heavy industrial (e.g. chemical, petrochemical plants,

waterworks, water pipelines, waste paper plants) to commercial (e.g. food, brewing,

heating, ventilation, air conditioning).

Emerson will not be liable for potential or actual damage or physical injury resulting from

use in other than the designated applications or by a lack of care during installation,

operation, adjustment, and maintenance of the machine. Such risks lie entirely with

the user. Depending on the specic working conditions, additional precautions may

be requested. Given that Emerson has no direct control over particular applications,

operation, or maintenance conditions, it is the operator's responsibility to comply with all

applicable safety rules.

Inform Emerson as a matter of urgency if you face unsafe situations not described in this

IOM. It is the sole responsibility of the operator to ensure that local health and safety

regulations are adhered to. The SCE300 is tested according to UNI EN ISO 1680. Noise level

is less than 65 dB (grade A) at 1 m distance.

WARNING

Installation, conguration, commissioning, maintenance, and repairs must be performed

by approved and qualied personnel only.

The SCE300 electric actuator is designed in accordance with the applicable international

rules and specications, but the following regulations must nonetheless be observed:

• General and safety regulations

• Plant-specic regulations and requirements

• The proper use of personal and protective devices (glasses, clothing, gloves, etc.)

• The proper use of tools, lifting equipment, and transport equipment

• Electrical installation, use, and maintenance of the SCE300 must be conducted in

accordance with the national legislation and statutory requirements related to the

safe use of such an actuator (as applicable to the site of installation)

• Contact Emerson should further information and/or guidance regarding safe use

of the SCE300 actuator be required.

CAUTION

The SCE300 contains parts and sub-assemblies susceptible to damage from electrostatic

discharge (ESD). Before performing any type of work on the actuator, use ESD protection

or discharge static electricity by providing physical contact to grounded metal.

February 2020

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1

General Safety Instructions

Section 1: General Safety Instructions

1.2 Terms and Conditions

Emerson guarantees every product to be free from defects and to conform to

current goods specications. The warranty period is one year from the date of installation

by the rst user or eighteen months from the date of shipment to the rst user, whichever

occurs rst.

No warranty is given for products subjected to improper storage, improper installation,

misuse, or corrosion, or products that have been modied or repaired by unauthorized

personnel. Repair work resulting from improper use will be charged at standard rates.

1.3 Manufacturer's Liability

Emerson declines all liability in the event of:

• Use of the actuator in a fashion that contravenes local safety at work legislation

• Incorrect installation, disregard for, or incorrect application of the instructions

provided on the actuator nameplate and in this manual

• Modications without Emerson's authorization

• Work done on the unit by unqualied or unsuitable persons

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1 February 2020

General Safety Instructions

Section 1: General Safety Instructions

1.4 Identification

1.4.1 Water - Dust-Proof Version

The SCE300 actuator is designed and manufactured according to EN 60529 standards.

Specic types of protection are printed on the label as follows:

• IP66/68

• NEMA 4/4X/6 according to NEMA ICS6 / NEMA 250

Figure 1 Label For Application In Water - Dust-Proof Areas

BCDE

A. Manufacturer logo

B. Product model

C. Nominal output torque value

D. Product code

E. Serial number

F. Stroking time range

G. Power supply data

H. Max current absorption in ampere

I. Environmental data

L. Actuator duty

M. Weather-proof protection degree (EU and US)

N. Weather-proof certicate reference (EU and US)

O. Manufacturer details

P. Year of construction

February 2020

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1

General Safety Instructions

Section 1: General Safety Instructions

1.4.2 Explosion-Proof Version

The version of the SCE300 suitable for installation in hazardous areas is designed and

manufactured according to EN 60079-0, EN 60079-1, EN IEC 60079-7, EN 60079-3 standards.

Different types of protection are available, depending on the requirements of the

installation site.

The driven valve or associated gear reducer will form part of a separate risk analysis in

accordance with Directive 2014/34/EU ,and follows the EN ISO 80079-36 and

EN ISO 80079-37 norms.

Specic types of protection are printed on the label, as follows:

• ATEX Ex de IIB T5 with enclosures in explosion-proof version and terminal board

enclosure in increased safety version

• FM rated as ame-proof for Class I, Zone 1, Group IIB , T5; Class II, III, Div. 1,

Groups E, F and G, T4

• NEMA 7 and NEMA 9

The above versions of the SCE300 prevent the risk of explosion in the presence of gas or

ignitable dusts. The SCE300 actuator possesses IP66/68 degree of protection in

accordance with EN 60529.

WARNING

When installing the actuator in a hazardous area (as dened by the applicable rules), refer

to the actuator nameplate to verify that certication, approval, and protections conform to

site safety requirements.

WARNING

Installation, conguration, commissioning, maintenance, and repairs must be performed by

approved and qualied personnel only.

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1 February 2020

General Safety Instructions

Section 1: General Safety Instructions

Figure 2 Atex Label For Application In Hazardous Areas

I H

SOP

A. Manufacturer logo

B. Product model

C. Nominal output torque value

D. Product code

E. Serial number

F. Stroking time range

G. Power supply data

H. Max current absorption in ampere

I. Environmental data

L. Actuator duty

M. Explosion-proof protection degree

N. Weather-proof certicate reference (IP66/NEMA types 4, 4X and 6 when labeled FM)

O. ATEX certicate reference

P. Manufacturer details

Q. Year of construction

R. Notied body for ATEX quality assurance (Ineris)

S. ATEX Marking

February 2020

Installation and Maintenance Instructions

MAN-02-04-99-0712-EN Rev. 1

General Safety Instructions

Section 1: General Safety Instructions

1.5 Applicable Standards and Regulations

EN ISO 12100-1 Safety of machinery

Basic concepts, general principles for design Part 1

Basic terminology, methodology

EN ISO12100-2 Safety of machinery

Basic concepts , general principles for design Part 2

Technical principles and specication

EN 60204-1 Electrical equipment of industrial machines Part 1

General requirements

98/37/EC Machinery Directive

2014/35/EU Low Voltage Directive

2014/53/EU RED Directive

2014/34/EU ATEX Directive

1.6 Extract From the Standard

Table 1.

Type of hazard zone Zone Categories according to 94/9/EC Directive

Gas, mist or vapors 0 1G

Gas, mist or vapors 1 2G

Gas, mist or vapors 2 3G

Dust 20 1D

Dust 21 2D

Dust 22 3D

1.7 Manufacturer

Manufacturer with respect to Machinery Directive 2006/42/CE is Bif Italia, as specied on

the actuator label.

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