Emerson Bettis XTE3000 User manual

Bettis XTE3000

PROFIBUS DPV1 Module

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

February 2022

Revision Details

Revision Date Description Prepared Checked Approved

7 February 2022 Migration to new template

Revision Details

February 2022

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

Table of Contents

February 2022

Table of Contents

Section 1: Introduction

Introduction ........................................................................................................... 1

Section 2: Operation and Storage

Operation and Storage............................................................................................ 2

Section 3: Communication Features

Communication Features........................................................................................ 3

Section 4: ICON2000v4_DPV1 Module

4.1 On Board Indication ...................................................................................... 4

Section 5: PROFIBUS DP Description

PROFIBUS DP Description........................................................................................ 5

Section 6: RS485 Transmission Mode

RS485 Transmission Mode ...................................................................................... 6

Section 7: Slave Redundancy

Slave Redundancy................................................................................................... 8

Section 8: ICON2000v4_DPV1 Power-Up

ICON2000v4_DPV1 Power Up............................................................................... 11

Section 9: Data Exchanged During Parameterization

Data Exchanged During Parameterization ............................................................. 12

Table of Contents

February 2022

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

Table of Contents

Section 10: Data Exchange Mode

10.1 Cyclic Communications DPV0 ..................................................................... 15

10.1.1 Output Data..................................................................................... 15

10.1.2 Input Data ........................................................................................ 16

10.1.3 Diagnosis Message ........................................................................... 18

10.2 Acyclic Communication DPV1..................................................................... 23

10.2.1 Nameplate ....................................................................................... 23

10.2.2 General Data .................................................................................... 24

10.2.3 Maintenance Information ................................................................. 24

10.2.4 Alarm and Warning Log.................................................................... 26

10.2.5 Maintenance Commands.................................................................. 27

Section 11: Data at Local Operator Interface

11.1 Bus Control ................................................................................................. 28

11.2 Node Report ............................................................................................... 29

11.3 Bus Signal Failure Indication ........................................................................ 30

Appendix A: PROFIBUS Certicate

 PROFIBUSCerticate..............................................................................................31

Appendix B: Note for Base Card FW 7.00

Note for Base Card FW 7.00...................................................................................32

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7 February 2022

Introduction 1

Section 1: Introduction

The ICON2000v4_DPV1 is an electronic module that allows connecting the Bettis electrical actuator

XTE3000 to a PROFIBUS DP network. The module has its microprocessor and a program stored

internally controls it, it works as a pure bus interface and does not affect the actuator control

integrity. It is installed inside the actuator housing and takes the electrical power from the actuator

power supply module. The RS485 interface is located on the module board. The PROFIBUS network is

fully isolated from the actuator electronics.

The ICON2000v4_DPV1 is designed to support PROFIBUS redundant communication by installing

two electronic modules on the same Bettis electrical actuator XTE3000.

February 2022

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

Operation and Storage

Section 2: Operation and Storage

The module is designed to work and to be stored in the same environment of the actuator.

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7 February 2022

Communication Features 3

Section 3: Communication Features

Communication protocol : PROFIBUS DP according to EN 50170

Network topology : Line (bus) structure. With repeaters tree structures

can also be realized

Transmission medium : Twisted, screened copper cable according to EN 50170

Data rate : 9.6 19.2 45.45 93.75 187.5 500 1500 Kbit/second

Cable length without repeater : 1200 1200 1200 1200 1000 400 200 m

Station type : DPV0 and DPV1 slave

Device number : 32 devices per segment without repeater (max 126, with repeaters)

Bus access : Token-passing between masters and polling for slaves

Electrical power : Actuator powered (as option: auxiliary external voltage supply)

Bus termination :Congurableonboardvialocaloperatorinterfaceofactuator

Temperature : -40 °C, +85 °C

Fieldbus redundancy : Two independent communication interfaces

EMC protections : EN 50081-2 and EN 50082-2

Types of operation : Cyclic data exchange, Sync mode, Freeze mode, Fail-safe mode

Baud rate : Automatic recognition

Addressing :Congurablevialocaloperatorinterface

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Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

ICON2000v4_DPV1 Module4

Section 4: ICON2000v4_DPV1 Module

LED DL3 LED DL4

4.1 On Board Indication

Five LEDs are mounted on the ICON2000v4_DPV1 to give the following indications for Field service.

LEDs indications are active only when jumper JP2 is closed.

DL1 (Red) Data Area Empty: ON when Data Area on interface card is not yet loaded.

BLINK when Data Area is being read from base card.

OFF when Data Area is completely loaded.

DL2 (Red) Base comm: ON when the communication between the base card

and the interface is not working properly.

OFF when the communication between the base card

and the interface is correct.

DL3 (Orange) Slave State: ON when the interface acts as an Primary Slave (i.e. it is the

interface with a valid communication with the Master).

BLINK when the interface acts as a Backup Slave and it is ready

(onlyforredundantconguration).

OFF when the interface is not communicating with any Master.

DL4 (Green) Termination: ON when the on bard PROFIBUS termination has been inserted.

OFF when the on bard PROFIBUS termination has not been inserted.

DL5 (Green) PROFIBUS: ON when PROFIBUS communication has been established and the

interface has entered in DATA_EX state.

DL6 (Green) Power: ON when the interface is correctly powered.

More indications are given on local operator interface as described in Section 11.2, Node Report.

Section 4: ICON2000v4_DPV1 Module

The module consists in a single PCB that is installed inside the actuator housing. It is connected to the

XTE3000 base card via strip connector. The internal wiring connects the PROFIBUS data lines to the

actuator terminal board.

LED DL1

LED DL2

Jumper J2

LED DL6

LED DL5

Figure 1

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7 February 2022

PROFIBUS DP Description 5

Section 5: PROFIBUS DP Description

PROFIBUSisavendor-independent,openeldbusstandardusedinawiderangeofapplication

in process automation. Vendor independence and openness are ensured by the international

standardsEN50170andEN50254.TheDPcommunicationproleisdesignedfordataexchangeat

theeldlevel.Thecentralcontrollers(asPLC)communicateviaserialconnectionwithelddevices

(as sensors and actuators). Data exchange is mainly cyclic. The central controller (called Master)

cyclicallyreadstheinputinformationfromtheelddevices(calledSlaves)andcyclicallywritesthe

output information to the slaves. In addition, PROFIBUS DP provides communication services for

parameterization,alarmhandlingandmonitoringofintelligentelddevices.Themaximumnumber

of Master and Slave devices in a bus segment is 32 without repeaters. With repeaters, the number can

be extended to 126. The maximum cable length depends on the speed of transmission. Higher is the

speed, shorter is the length. For instance, with baud rate 93.75 kb/s, the max cable length is 1,200 m

without repeaters.

Mono-masterormulti-mastersystemcongurationcanbeprovided.Busaccessiscontrolledbytoken

passing procedure between masters and master-slave procedure (polling) between master and slaves.

Types of devices:

DP Master Class 1 (DPM 1): This is the central controller that cyclically exchange information

withtheelddevices.TypicaldevicesarePLCorPC.

DP Master Class 2 (DPM 2): These devices are necessary for commissioning, maintenance

and diagnostics.

Slave: Field device such transmitters, actuators, drives, etc.

Figure2belowshowsaPROFIBUSDPcongurationwithtwoMasterdevicesanddifferentSlavedevices.

Figure 2

XTE3000 actuators

Logical token ring between master devices

Master

devices

Slave devices

General Drive Transmitter

PLC PC

February 2022

Installation, Operation and Maintenance Manual

VCIOM-17023-EN Rev. 7

RS485 Transmission Mode6

Section 6: RS485 Transmission Mode

The ICON2000v4_DPV1 module uses a half duplex, multidrop, serial communication line RS485.

The module communicates with the Masters via its RS485 interface and the transmission media

consists in a shielded twisted pair cable. Transmission speed from 9.6 kbit/s to 1.5 Mbit/s are available.

One unique transmission speed is allowed for all devices on the bus when the system works.

All devices are connected in a bus structure. Up to 32 station (Master and Slaves) can be connected in

one segment without repeaters. Repeaters can be used to extend the number of device up to 126 and

to enlarge the network area. Table 1 shows the relationship between baud rate and segment length.

Table 1.

The bus must be terminated by an active bus terminator at the beginning and at the end of each

segment. Only two terminations in one bus segment must be provided. To ensure error-free

operation, both bus terminators must be powered. The maximum cable length depends on the

transmissionspeed.CablelengthsindicatedinTable1arebasedontypeAcable,asspeciedbythe

EN 50170, having the following characteristics.

• Impedance from 135 to 165 ohm

• Capacity < 30 pF/m

• Loop resistance 110 ohm/km

• Wire gauge 0.64 mm

• Conductor area > 0.34 mm2

The use of cable of previously used type B is not recommended.

The data lines must not be reversed. Use of shielded cable is mandatory for having high system

immunity against electromagnetic disturbs. The shield should be connected to ground on both

sides. The data lines should be kept separate from all other cables. It should be laid in separate,

conductive and earthed cable trunking. It must be ensured that there are no voltage difference

between individual nodes of PROFIBUS DP.

Baud Rate Maximum segment length (no repeater)

9.6 K 1200 m

19.2 K 1200 m

45.45 K 1200 m

93.75 K 1000 m

187.5 K 1000 m

500 K 400 m

1500 K 200 m

DEVICE 1 DEVICE 2

CABLE BUS TERMINATION

shielding

VP (5 V DC)

Data line

Figure 3

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