Emerson ControlWave MICRO Quick guide

Safe Use Instructions September 2015

Remote Automation Solutions

www.EmersonProcess.com/Remote

Part D301761X012

ControlWave®Micro

UK Safe Use Instructions

DE Sicherheitsdatenblatt

FR Consignes de sécurité

PT Instruções para uso seguro

SC 安全使用指示

AR ﻥﻣﻵﺍ ﻡﺍﺩﺧﺗﺳﻻﺍ ﺕﺎﻣﻳﻠﻌﺗ

IT Istruzioni per la sicurezza d'uso

NL Instructies voor veilig gebruiks

SP Instrucciones de seguridad para de uso

Safe Use Instructions Part D301761X012

Safe Use Instructions — ControlWave Micro September 2015

Remote Automation Solutions

www.EmersonProcess.com/Remote

Part D301761X012

ControlWave®Micro Process Automation Controller

Figure 1. ControlWave Micro Nameplate (ATEX Version shown)

Use this safe use instructions (SUI) document with the

ControlWave Micro Process Automation Controller

Instruction Manual (part D301392X012). For full

cautions and descriptions of installation and

troubleshooting procedures, refer to that manual.

ControlWave Micro Special Conditions for Safe Use

Connections made to RS-232 or RS-485

communications ports shall be mechanically

secured in place with suitable screw connections

to prevent loosening or disconnection during use.

When using Ethernet connections, the RJ45

(Ethernet) connection must have a mating

connector with a valid securing clip to prevent

loosening or disconnection during use.

The USB connector on the IEC 62591 module shall

not be used unless the area is known to be non-

hazardous (non-flammable).

Install the ControlWave Micro within a suitable

certified tool-accessible ATEX or IECEx approved

IP54 or better enclosure.

The area in which the equipment is used should be

a minimum of Pollution degree 2, as defined by

IEC 60664-1 (that is, the environment should not

contain conductive pollution and the equipment

shall be installed in an indoor or sheltered

location).

The equipment may be used in zone 2 with

flammable gases.

The equipment may be used in the presence of

flammable gases and vapors with apparatus

groups IIC or IIB or IIA and with temperature

classes T1 or T2 or T3 or T4.

The equipment is certified for use in ambient

temperatures in the range of —40C ≤Tamb ≤+70C

and should not be used outside this range.

The equipment is to be installed by suitably

trained personnel in accordance with the

applicable code of practice (typically IEC EN

60079-14).

The equipment does not require assembly or

dismantling.

With regard to safety it is not necessary to check

for correct operation.

No user adjustment is required.

Regular periodic inspection of the equipment

should be performed by suitably trained personnel

in accordance with the applicable code of practice

to ensure it is maintained in a satisfactory

condition.

The equipment is not intended to be repaired by

the user. Repair of the equipment is to be carried

out by the manufacturer, or their approved

agents, in accordance with the applicable code of

practice.

The equipment contains no other customer-

replaceable parts.

Under certain extreme circumstances, the non-

metallic parts incorporated in the enclosure of this

equipment may generate an ignition-capable level

of electrostatic charge. Therefore, the equipment

shall only be cleaned with a damp cloth.

If the equipment is likely to come into contact

with aggressive substances (such as acidic liquids

or gases that may attack metals or solvents that

may affect polymeric materials), then it is the

responsibility of the user to take suitable

precautions that prevent the equipment from

being adversely affected, thus ensuring that the

type of protection is not compromised.

Provision shall be made to prevent the rated

voltage from being exceeded by transient

disturbances of more than 140% of the rated

voltage.

Safe Use Instructions — ControlWave Micro Page 2

Part D301761X012

Declaration of Conformity

Hereby, Remote Automation Solutions declares that

the ControlWave Micro product is in compliance with

the essential requirements and other relevant

provisions of European Directives 2004/108/EC (EMC)

and 94/9/EC (ATEX).

CAUTION

When installing units in a hazardous area,

make sure all installation components

selected are labeled for use in such areas.

Installation and maintenance must be

performed only when the area is known to be

non-hazardous. Installation in a hazardous

area could result in personal injury or property

damage.

Always turn off the power to the ControlWave

Micro before you attempt any type of wiring.

Wiring of powered equipment could result in

personal injury or property damage.

To avoid circuit damage when working inside

the unit, use appropriate electrostatic

discharge precautions, such as wearing a

grounded wrist strap.

Do not open enclosure unless area is known to be non-

hazardous.

SPECIFICATIONS: ControlWave Micro

POWER

External Power Input: 10.7 to 30 V dc (+12 V dc) or

21.7 to 30 V dc (+24 V dc), depending on configuration

of jumpers switches, reverse polarity protection.

Input: 10.7 to 30 V dc, 3A max, 36 watts max.

Reference ratings for each device are:

396560-01-6: 2 mA @ 3.3 V dc

396560-02-4: 2 mA @ 3.3 V dc

396563-16-3: 240 mA @ 3.3 V dc

396581-06-4: 145 mA @ 3.3 V dc

396657-02-8: 2A @ 24 V dc

4A @ 12 V dc

396686-01-0: 96 mA @ 120 V ac

40 mA@ 3.3 V dc

396897-02-9: 46 mA @ 3.3 V dc

24.3 mA @ Vext (11-30 V dc)

ENVIRONMENTAL

Operating Ambient Temperature: —40 to +70C.

Storage Temperature: —40 to +85C.

Operating Humidity: 15 to 95%, non-condensing.

WEIGHT

0.36 kg (4-slot base unit or 4-slot expansion unit).

APPROVALS

ATEX/IECEx

Evaluated per the following standards:

EN 60079-0 (2012)

EN 60079-15 (2010)

IEC 60079-0 (6th Ed)

IEC 60079-15 (4th Ed)

DEMKO 13 ATEX 1203X

Product Markings for Hazardous Locations:

Ex nA IIC T4 Gc, —40°C Tamb +70°C

II 3 G.

The following tools are required for installation,

maintenance, and troubleshooting:

Personal computer running Microsoft®Windows®

XP (with Service Pack 3) or Windows 7.

ControlWave Designer software.

Phillips-head screwdriver.

Flat-head screwdriver.

1. You receive the ControlWave Micro in a box.

Remove it from the box.

2. The ControlWave Micro has three base housing

configurations (3-slot, 4-slot, and 8-slot) and three

expansion housing configurations (2-slot, 4-slots,

and 8-slot). This document discusses the 4-slot

base housing and the 4-slot expansion housing. For

Safe Use Instructions — ControlWave Micro Page 3

Part D301761X012

further information on other housings, refer to the

ControlWave Micro Process Automation Controller

Instruction Manual (Part D301392X012). Install the

ControlWave Micro in a suitable ATEX- or IECEx-

approved IP54 or better enclosure, using the

following guidelines:

Base housing. Position as desired on the

enclosure mounting plate and locate mounting

holes on the plate using the ControlWave

Micro as a template. See Figure 2 for

dimensions. Drill and tap mounting holes in the

plate. Position the ControlWave Micro over the

tapped locations and attach to the plate with

four screws (not provided). Torque the screws

to approximately 1.1 to 1.4 N-m.

Figure 2. ControlWave Micro 4-Slot Base Housing

Dimensions (in millimeters)

Expansion housing. Position the expansion

housing to the right of the base housing and

locate mounting holes using the expansion

housing as a template (see Figure 3 for

dimensions).

Note: Remove the paper label over the

connector on the right back edge of the

base housing to firmly attach the

expansion housing to the base housing.

Figure 3. ControlWave Micro 4-Slot Expansion Housing

Dimensions (in millimeters)

Note: If you are attaching an expansion

housing to a 4-slot or 8-slot base

housing, remove the three bus

terminators (JP2, JP3, and JP4, shown on

Figure 2) from the backplane of the 4-slot

or 8-slot base housing.

Drill and tap holes in the mounting plate.

Position the base housing over the tapped

locations and attach to the plate with four

screws (not provided). Do not fully tighten. Plug

the expansion housing into the base housing

and attach to the plate with four screws (not

provided). Torque the eight mounting screws to

approximately 1.1 to 1.4 N-m.

3. Find a suitable location for the enclosure assembly.

When choosing an installation site, be sure to

check all clearances. Provide adequate clearance

for wiring and service. Seal any holes placed in the

enclosure to maintain the IP54 enclosure rating.

Ensure the mounting of the assembly meets all

weight requirements and the installation conforms

to local building codes.

4. Properly ground the ControlWave Micro.

Properly grounding the Micro helps to reduce the

effects of electrical noise on the unit’s operation

and protects against lightning.

Base housings have a ground lug (see Figure 2) that

accommodates up to 5.19 mm (4 AWG) wire size.

After you install the base and any expansion housings

and before you install any modules in the base or

expansion housings, you must run a ground wire

between the base housing ground lug and a known

good earth ground. All earth grounds must have an

JP2, JP3,

& JP4

jumpers

Safe Use Instructions — ControlWave Micro Page 4

Part D301761X012

earth-to-ground rod or grid impedance of 2.0 ohms

or less, as measured with a ground system tester. The

grounding conductor should have a resistance of 1

ohm or less between the ControlWave Micro’s

enclosure ground and the earth ground rod or grid.

Note: After you install the PSSM In the base

housing, run a 1.63 mm (14 AWG) wire

from the TB1-3 power connection (Ground)

to the same known good earth ground.

If the pipeline-to-earth impedance is greater than 2

ohms, electrically isolate the ControlWave Micro

and install a ground rod or grid grounding system.

The recommended cable for I/O signal wiring is an

insulated, shielded, twisted-pair. The twisted pair

and the shielding minimize signal errors caused by

EMI (electromagnetic interference), RFI (radio

frequency interference), and transients.

5. Install and configure the Power Supply/Sequencer

module (PSSM). Refer to the ControlWave Micro

Process Automation Controller Instruction Manual

(part D301392X012) for specific instructions on

configuring the PSSM to your site’s requirements.

6. Install and configure the CPU and communications

and I/O modules. Refer to the ControlWave Micro

Process Automation Controller Instruction Manual

(Part D301392X012) for specific instructions on

configuring these modules to your site’s

requirements.

7. Connect the ControlWave Micro to power, I/O

devices, and communication devices. The external

connections (or field terminals) are all located on

the termination board. The terminal block accepts

wires up to 1.63 mm (14 AWG) in size.

The ControlWave Micro connectors use

compression terminals. The input power

termination (IN+ / IN—) uses a removable connector

and accommodates wiring up to 1.63 mm (14

AWG) in size. In all cases, make connections by

baring the end (6 mm maximum) of the wire,

inserting the bared end into the clamp beneath the

termination screw, and then tightening the screw

to 0.25 N-m.

The inserted wires should have a minimum of bare

wire exposed to prevent short circuits. Allow some

slack when making connections to prevent strain.

Notes:

Caution: Do not over-torque the connector

screws.

Check the input power polarity before you turn

on the power.

8. Apply power to the ControlWave Micro.

9. To place the ControlWave Micro in service, use

ControlWave Designer software to create a

ControlWave project that meets the needs of your

particular application. Download the project into

the unit. Then use the Flash Configuration utility to

set configuration parameters.

Note: For an overview of this process and

references to other relevant documentation,

see the ControlWave Micro Quick Setup Guide

(D301425X012).

10.If you are experiencing problems that appear to be

hardware-related, verify the wiring. If you still

experience problems, contact your local sales office

for return authorization.

11.To remove the ControlWave Micro from service:

Verify safe area.

Disconnect power from the unit.

Remove all external wiring connections.

Remove the FB107 from its enclosure.

12.Place the ControlWave Micro in a suitable

container for transportation or shipment.

Safe Use Instructions — ControlWave Micro Page 5

For customer service and technical support

visit www.emersonprocess.com/remote/support.

Headquarters:

Emerson Process Management

Remote Automation Solutions

6005 Rogerdale Road

Houston, TX 77072 U.S.A.

T +1 281 879 2699 | F +1 281 988 4445

www.EmersonProcess.com/Remote

Remote Automation Solutions, a business unit of Emerson Process Management, shall not be

liable for technical or editorial errors in this manual or omissions from this manual. REMOTE

AUTOMATION SOLUTIONS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH

RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL REMOTE AUTOMATION SOLUTIONS BE

LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,

BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE

AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER,

AND CLAIMS OF THIRD PARTIES.

Emerson Process Management Ltd, Remote Automation Solutions (UK), is a wholly owned

subsidiary of Emerson Electric Co. doing business as Remote Automation Solutions, a business

unit of Emerson Process Management. FloBoss, ROCLINK, ControlWave, Helicoid, and

OpenEnterprise are trademarks of Remote Automation Solutions. AMS, PlantWeb, and the

PlantWeb logo are marks owned by one of the companies in the Emerson Process Mana

ement

business unit of Emerson Electric Co. Emerson Process Mana

ement, Emerson and the Emerson

logo are trademarks and service marks of the Emerson Electric Co. All other marks are property

of their respective owners.

The contents of this publication are presented for informational purposes only. While every

effort has been made to ensure informational accuracy, they are not to be construed as

warranties or guarantees, express or implied, regarding the products or services described

herein or their use or applicability. Remote Automation Solutions reserves the right to modify

or improve the designs or specifications of such products at any time without notice. All sales

are governed by Remote Automation Solutions’ terms and conditions which are available upon

request. Remote Automation Solutions does not assume responsibility for the selection, use or

maintenance of any product. Responsibility for proper selection, use and maintenance of any

Remote Automation Solutions product remains solely with the purchaser and end-user.

Euro

Emerson Process Management

Remote Automation Solutions

Unit 8, Waterfront Business Park

Dudley Road, Brierley Hill

Dudley UK DY5 1LX

T +44 1384 487200 | F +44 1384 487258

www.EmersonProcess.com/Remote

North American

Latin America:

Emerson Process Management

Remote Automation Solutions

6005 Rogerdale Road

Houston TX USA 77072

T +1 281 879 2699 | F +1 281 988 4445

www.EmersonProcess.com/Remote

Middle East

Africa:

Emerson Process Management

Remote Automation Solutions

Emerson FZE

P.O. Box 17033

Jebel Ali Free Zone — South 2

Dubai U.A.E.

T +971 4 8118100 | F +971 4 8865465

www.EmersonProcess.com/Remote

Asia-Pacific:

Emerson Process Management

Remote Automation Solutions

1 Pandan Crescent

Singapore 128461

T +65 6777 8211| F +65 6777 0947

www.EmersonProcess.com/Remote

Remote Automation Solutions

Part D301761X012



Anleitung zur sicheren Verwendung – ControlWave Micro September 2015

Remote Automation Solutions

www.EmersonProcess.com/Remote

Teil D301761X012

ControlWave®Micro Prozessautomatisierungs-

Controller

Abbildung 1. Typenschild des ControlWave Micro (ATEX-Version abgebildet)

Diese Anleitung zur sicheren Verwendung ergänzt die

Betriebsanleitung für den ControlWave Micro

Prozessautomatisierungs-Controller (Teil

D301392X012) – ControlWave Micro Process

Automation Controller Instruction Manual. In diesem

Handbuch finden Sie ausführliche Warnungen, eine

Installationsanleitung und Verfahren zur

Problemlösung.

Spezielle Voraussetzungen zur sicheren Verwendung

des ControlWave Micro

Verbindungen mit den

Kommunikationsschnittstellen RS-232 oder

RS-485 müssen mechanisch mit passenden

Schraubverbindungen gesichert werden, um

Lockern oder Ablösen während des Betriebs zu

verhindern.

Bei der Verwendung von Ethernet-Verbindungen

muss der RJ45-Stecker (Ethernet) mit einem

Gegenstecker mit passender Sicherungsklemme

versehen sein, um Lockern bzw. Ablösen während

des Betriebs zu verhindern.

Der USB-Anschluss am IEC 62591-Modul darf nur

dann verwendet werden, wenn der Arbeitsbereich

nicht explosionsgefährdet (nicht entzündlich) ist.

Den ControlWave Micro in einem passenden, mit

Werkzeug zugänglichen Gehäuse mit ATEX- oder

IECEx-Zulassung und Schutzart IP54 oder höher

installieren.

Der Bereich, in dem das Gerät verwendet wird,

muss mindestens den Verschmutzungsgrad 2

gemäß IEC 60664-1 haben (d. h. die Umgebung

darf keine leitfähige Verschmutzung enthalten

und das Gerät muss in einem Innenraum oder

geschützten Ort installiert werden).

Das Gerät kann in Zone 2 mit entzündlichen Gasen

verwendet werden.

Das Gerät kann bei vorhandenen entzündlichen

Gasen und Dämpfen mit den Gerätegruppen IIC,

IIB oder IIA und mit Temperaturklassen T1, T2, T3

oder T4 verwendet werden.

Das Gerät ist für die Verwendung bei

Umgebungstemperaturen im Bereich –40 °C ≤

Tamb ≤+70 °C zertifiziert und darf nicht außerhalb

dieses Bereichs verwendet werden.

Das Gerät muss von entsprechend geschultem

Personal in Übereinstimmung mit den

zutreffenden Richtlinien (in der Regel IEC EN

60079-14) installiert werden.

Für das Gerät ist kein Zusammenbau oder

Zerlegen erforderlich.

Hinsichtlich der Sicherheit ist eine Überprüfung

des korrekten Betriebs nicht erforderlich.

Es sind keine weiteren Einstellungen durch den

Benutzer erforderlich.

Regelmäßige Inspektionen des Geräts sind von

entsprechend geschultem Personal in

Übereinstimmung mit den zutreffenden

Richtlinien auszuführen, um einen einwandfreien

Zustand sicherzustellen.

Es ist nicht vorgesehen, dass das Gerät vom

Benutzer repariert wird. Die Reparatur des Gerätes

muss durch den Hersteller oder von ihm

zugelassene Vertreter, in Übereinstimmung mit

den zutreffenden Richtlinien, ausgeführt werden.

Das Gerät enthält keine durch den Benutzer

austauschbaren Ersatzteile.

Unter bestimmten extremen Umständen können

die nichtmetallischen Gehäuseteile dieses Gerätes

eine zündfähige elektrostatische Ladung

erzeugen. Darum darf das Gerät nur mit einem

feuchten Lappen gereinigt werden.

Anleitung zur sicheren Verwendung – ControlWave Micro Seite 2

Teil D301761X012

Kommt das Gerät voraussichtlich mit aggressiven

Substanzen (wie z. B. sauren Flüssigkeiten oder

Gasen, die Metall angreifen können, oder

Lösungsmitteln, die Polymermaterial beschädigen

können) in Kontakt, so ist der Benutzer dafür

verantwortlich, geeignete Vorkehrungen zu

treffen, die einer Beeinträchtigung

entgegenwirken, und so sicherzustellen, dass die

Schutzart nicht gefährdet ist.

Es sollten Vorkehrungen getroffen werden, damit

die Nennspannung durch Überspannungsstörungen

nicht um mehr als 140 % der Nennspannung

überschritten wird.

Konformitätserklärung

Remote Automation Solutions erklärt hiermit, dass das

Produkt ControlWave Micro den grundlegenden

Anforderungen und anderen relevanten Vorschriften

der EU-Richtlinien 2004/108/EG (EMV) und 94/9/EG

(ATEX) entspricht.

ACHTUNG

Wenn Geräte in einem explosionsgefährdeten

Bereich installiert werden, so muss darauf

geachtet werden, dass alle ausgewählten

Installationskomponenten für den Einsatz in

solchen Bereichen zugelassen sind.

Installations- und Wartungsarbeiten dürfen

nur dann ausgeführt werden, wenn der

Arbeitsbereich nicht in einer

explosionsgefährdeten Zone liegt.

Installationsarbeiten in einem

explosionsgefährdeten Bereich können zu

Personen- und/oder zu Sachschäden führen.

Vor der Verkabelung des ControlWave Micro

muss unbedingt die Stromzufuhr getrennt

werden. Die Verkabelung bei an die

Spannungsversorgung angeschlossenem

Gerät kann zu Personen- und/oder

Sachschäden führen.

Um elektrische Schäden bei Arbeiten im

Geräteinneren zu vermeiden, müssen die

erforderlichen Vorsichtsmaßnahmen zur

Vermeidung elektrostatischer Entladungen

eingehalten werden, zum Beispiel durch das

Tragen eines Antistatikbands.

Das Gehäuse nur öffnen, wenn der Arbeitsbereich

nicht explosionsgefährdet ist.

TECHNISCHE DATEN: ControlWave Micro

SPANNUNGSVERSORGUNG

Externer Stromeingang: 10,7 bis 30 VDC (+12 VDC)

oder 21,7 bis 30 VDC (+24 VDC), je nach Konfiguration

von Steckbrücken, Schaltern, Verpolungsschutz

Eingang: 10,7 bis 30 VDC, max. 3 A, max. 36 Watt

Referenzklassen für jedes Gerät:

396560-01-6: 2 mA bei 3,3 VDC

396560-02-4: 2 mA bei 3,3 VDC

396563-16-3: 240 mA bei 3,3 VDC

396581-06-4: 145 mA bei 3,3 VDC

396657-02-8: 2 A bei 24 VDC

4 A bei 12 VDC

396686-01-0: 96 mA bei 120 VAC

40 mA bei 3,3 VDC

396897-02-9: 46 mA bei 3,3 VDC

24,3 mA bei Vext (11–30 VDC)

UMGEBUNGSBEDINGUNGEN

Betriebstemperatur: –40 bis +70 °C

Lagerungstemperatur: –40 bis +85 °C

Luftfeuchtigkeit beim Betrieb: 15 bis 95 %,

nichtkondensierend

GEWICHT

0,36 kg (Basiseinheit mit 4 Steckplätzen oder

Erweiterungseinheit mit 4 Steckplätzen)

ZULASSUNGEN

ATEX/IECEx

Bewertet gemäß folgenden europäischen Normen:

EN 60079-0 (2012)

EN 60079-15 (2010)

IEC 60079-0 (6th Ed)

IEC 60079-15 (4th Ed)

DEMKO 13 ATEX 1203X

Produktkennzeichnungen für explosionsgefährdete

Umgebungen:

Ex nA IIC T4 Gc, –40 °C ≤Tamb ≤+70 °C

II 3 G.

Für Installation, Wartung sowie Störungsanalyse und

-beseitigung sind die folgenden Hilfsmittel bzw.

Werkzeuge erforderlich:

PC mit Microsoft®Windows®XP (mit Service

Pack 3) oder Windows 7

ControlWave Designer-Software

Kreuzschlitzschraubendreher

Schlitzschraubendreher

1. Der ControlWave Micro wird in einem Karton

geliefert. Das Gerät aus dem Karton

herausnehmen.

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