Elster 6 Series User manual

73023470_A_EN

i 2016-02-26

Doc: 10000050191

Page 2 of 31

Wiring Instructions

UFM Series 6

Elster GmbH

Steinern Strasse 19-21

D - 55252 Mainz-Kastel, Germany

Tel.:

+49 6134 6050

Fax:

+49 6134 605 566

E-Mail:

[email protected]

UFM Series 6

Wiring Instructions

Page 3 of 31

Contents

1General Information 5

1.1 About these Instructions 5

1.2 Limitation of Liability 5

1.3 Text Labelling 6

1.3.1 Presentation of Safety and Risk Instructions 6

1.3.2 Paragraph Formats 8

1.3.3 Character Formats 8

2SPU Overview 9

3Installation Instructions 10

4Power Connection (TB1) 12

5Communication Connections 14

5.1 Network (TB2 and J4) 14

5.1.1 Connector TB2 15

5.1.2 Connector J4 (Ethernet RJ45 Connection) 16

5.2 Communication Connector TB3 17

6Switches and LED Indication 20

6.1 Switches on the Field Terminal Board 20

6.1.1 SW1 20

6.1.2 SW2 and SW3 21

6.1.3 SW4 21

6.2 LED Indication on the Display 22

7Optional DSL Modem 22

7.1 Switches 22

7.1.1 DIP Switch 1 23

7.1.2 DIP Switch 2 23

7.1.3 DIP Switch 3 23

Contents

Page 4 of 31

Wiring Instructions

UFM Series 6

7.1.4 DIP Switch 4 24

7.2 LED Indication 24

8IS Connections TB4, TB5 26

9Index 29

Appendix I –References 30

General Information

UFM Series 6

Wiring Instructions

Page 5 of 31

1 General Information

1.1 About these Instructions

This document provides detailed information for wiring a Series 6 Ultrasonic

Flow Meter (UFM) from Elster. For general information, please refer to the

Operation and Maintenance Manual for your particular flow meter (latest

valid revision). Before performing any activity on the UFM, please familiarize

yourself with the Safety Instructions. Both of these documents are available

online at http://www.docuthek.com/.

Please also refer to Appendix I –References at the end of this document

for a complete list of UFM Series 6 resources.

1.2 Limitation of Liability

This manual is based on the latest information. It is provided subject to

alterations. We reserve the right to change the construction and/or

configuration of our products at any time without obligation to update

previously shipped equipment.

The warranty provisions stipulated in the manufacturer's Terms of Delivery

are applicable to the product. The manufacturer shall have no obligation in

the event that:

Repair or replacement of equipment or parts has been required

through normal wear and tear, or by necessity in whole or part by

catastrophe, or the fault or negligence of the purchaser;

The equipment, or parts, have been maintained or repaired by other

than an authorized representative of the manufacturer, or have

been modified in any manner without prior express written

permission of the manufacturer;

Non-original parts are used;

Equipment is used improperly, incorrectly, carelessly or not in line

with its nature and/or purpose;

General Information

Page 6 of 31

Wiring Instructions

UFM Series 6

Use of this product with unauthorized equipment or peripherals,

including, but not necessarily limited to, cables, testing equipment,

computers, voltage, etc.

The manufacturer is not responsible for the incidental or consequential

damages resulting from the breach of any express or implied warranties,

including damage to property, and to the extent permitted by law, damage

for personal injury.

Read through these Wiring Instructions carefully before beginning

any work.

The manufacturer assumes no liability for loss and malfunctions

that result from non-compliance with these instructions.

We reserve the right to make technical changes within the scope of im-

proving performance characteristics and continuous development of the

device.

Current warranty conditions in the General Terms and Conditions are

available on our website:

http://www.elster-instromet.com/en/general-terms-of-business

1.3 Text Labelling

This manual employs consistent visual cues and standard text formats to

help you easily locate and interpret information. This information will help

you quickly identify relevant content.

1.3.1 Presentation of Safety and Risk Instructions

Hazard Warnings

Hazard warnings indicate hazardous situations which may result in material

damage and bodily harm or even death if disregarded.

General Information

UFM Series 6

Wiring Instructions

Page 7 of 31

Hazard warnings are described below:

DANGER WORD!

Type of danger

Consequences in case of non-compliance

Avoiding danger

Safety Instructions

Safety instructions include notes and information which if disregarded may

lead to functions not working correctly or not working at all.

Safety instructions are described below:

Safety instruction (optional)

Safety instruction text

Tips and Recommendations

Tips include notes and information that make it easier for the user. Tips are

described below:

Heading (optional)

Hint text

General Information

Page 8 of 31

Wiring Instructions

UFM Series 6

1.3.2 Paragraph Formats

►This triangle prompts you for an action.

This character will show you the immediate result of your action.

Example

Multi-row examples are marked by two continuous blue lines and the

keyword “Example”.

1.3.3 Character Formats

Example

Use

See Chapter 4 Power

Connection (TB1) (p.12)

References to additional information are

marked with an arrow. If the arrow refers to

information within the document, these

references are formatted as hyperlinks in

blue font. You can go directly to the

corresponding section by clicking on the

blue text.

www.docuthek.com

links (Hyperlink)

Table 1: Character formats

SPU Overview

UFM Series 6

Wiring Instructions

Page 9 of 31

2 SPU Overview

The SPU box contains two separated compartments; a main and a rear

compartment (see Figure 2-1 and Figure 2-2). The main compartment can

be opened from the side of the SPU and contains the most important circuit

boards. All connections herein are factory set and should not be adjusted on

site. It is strongly advised to only open this compartment after consultation

with Elster.

For all external connections to the meter the connection holes in the bottom

of the rear compartment should be used (see Figure 2-2). Five connection

holes are provided; the thread type can be either M20 or ½” NPT. Unused

Figure 2-1: SPU Compartments

Figure 2-2: Rear Compartment

Installation Instructions

Page 10 of 31

Wiring Instructions

UFM Series 6

holes shall be equipped with certified stopping plugs; non-certified plugs

(e.g. used for transport or storage) shall also be replaced by certified plugs.

The client is responsible to provide suitable glands and stopping plugs, with

regards to e.g. thread type, hazardous area certification, ingress protection.

The rear compartment contains the field terminal board (see Figure 2-3). All

connections for external wiring are placed on this PCB, therefore when

connecting to a flow computer only the connection on this PCB should be

used. For long distance network connections an optional DSL modem can

be placed behind the field terminal board.

3 Installation Instructions

Suitable armored shielded cables must be used for wiring the meter

(communication cables should also be twisted), whereby the cables are

protected from mechanical damages as well as electrical interference. In

addition, ensure the length, diameter, core, and resistance of the cables are

an optimal match for the particular application.

For making reliable and durable connections to your UFM it is highly

recommended to use insulated wire end terminals. To avoid cables hanging

in the glands; all cables must be clamped and cleated properly and close to

the UFM connections. The SPU can rotate almost 360°, keep this in mind

when wiring your meter. Ensure the wires can rotate as well, if needed.

Figure 2-3: Field Terminal Board

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