Dillon SL 900 User manual

illon

recision

Products, Inc.

Manufacturers of

The World's Finest

Loading Equipment

Dillon SL 900

Instruction Manual

May 2007

SL 900, May 2007 5/21/07 11:51 AM Page 1

Table of Contents

Parts List, Schematics and Diagrams 3 - 15

SL 900 Machine Mounting Assembly 4

Upper Machine Assembly 5

Shot Container Assembly 6

Casefeeder Assembly & Parts List 7

Casefeeder Bowl Mount & Casefeed Assembly to Frame 8

Lower Machine Assembly 9

Toolhead Assembly 10

Platform Assembly 11

Primer Feed System Assembly 12

Automatic Powder Measure Assembly 13

Shot Dispenser Assembly 14

Wad Swing Arm Assembly 15

Finished Shotshell Dimensions 15

General Machine Information 16 - 17

Step-by-Step Preliminary Assembly 17 - 21

Factory Settings 22 - 23

Filling the Machine with Components – What’s First? 24 - 29

Changes and Adjustments 29 - 35

Adjusting the Collet Sizer 29

Powder Die/Funnel Adjustments 30

Adjusting the Automatic Powder System, Powder Charge Weight 30

Adjusting the Wad and Shot Station 30

Adjusting the Starter Crimp Die 31

Removing the Shot From the Machine 31

Removing the Toolhead 32

Shellplate Removal 33

Switching to Another Powder 34

The Primer System 35

Gauge Conversion - 28 ga. 36 - 40

Gauge Conversion - 20 ga. 41 - 45

Troubleshooting Section 46 - 47

Primer System 46

Casefeeder 47

General 47

Lube Points 48

Suggested Settings 49

SL 900, May 2007 5/21/07 11:51 AM Page 2

SL 900 Parts List

Part # Description

10641 Body Collar Adjustment Screw

10716 Primer Spring Cap

12000 Final Crimp Die

12577 1/2-20 Jam Nut

13311 Spring Pin

13418 Shellplate Bolt

13485 Mainshaft

13613 Clamp

13667 Index Pawl

13677 Ring Indexer

13700 Link Arm Shoulder Pin

13701 3/32x3/8 Dowel Pin

13738 10 Stainless Washers

13742 1/2 E-Clip

13773 8-32 Nut

13789 1/4-28 Set Screw

13791 Indexer Return Spring

13793 Collar Roller

13799 Blue Wing Nut

13801 Tinnerman Nut

13830 Mainshaft Pivot Pin

13837 1/4 E-Clip

13840 Hitch Pin Clip

13841 Nylock Nuts

13848 Bellcrank Bushing

13856 1/4 Washer SAE

13858 Rod Compression Spring

13871 Bellcrank Cube

13891 3/8 Index Ball

13895 10-24x3/8 BHCS

13896 1/4-20 x 3/8 BHCS

13901 3/8x24 Cam Pin Jam Nut

13911 1/4-20 x 2 3/4 Bolts

13923 1/4-28 Brass Tip Set Screw

13937 Slide Return Spring

13938 Pawl Spring

13943 1/4-28 Adjustment Bolt

13958 1/4 Washer

13966 1/4-28 x 3/4 SHCS

13988 1/4-20 Nuts

13989 10-24 x 5/8 SHCS

13996 10-32 Set Screw

13997 Index Ball Spring

14008 Toolhead Pins

14013 8-32x3/8 SHCS

14023 8-32 x 3/4 BHCS

14026 8-32 x 1/2 BHCS

14037 10-24 x 3/4 SHCS

14041 1/4 Wave Washer

14574 Case Insert Slide Spring Cap

14689 8-32 x 1/4 BHCS

14808 Collar Roller Bushing

14922 Link Arms

16065 650 Machine Mounts

16209 Spent Primer Cup Bracket

16221 1/4 Fender Washer

16222 1/4-20 x 11/2 Hex Bolts

16340 10-32 Nylock Nut

16667 Toolhead

16668 Toolhead Die Lockplate

16670 SL Crank

16671 Indexing Block

16672 Shotshell Chute

16675 Shellplate, 12 ga.

16676 Ejector Wire

16677 Wad Swing Arm

16678 Wad Guide Sleeve

16679 Sleeve Compression Spring

16680 1/16 x 1/2 Roll Pin

16681 Wad Guide

16682 Swing Arm Torsion Spring

16683 Case Insert Slide

16684 Slide Block

16691 Primer Transfer Arm

16692 Arm Pivot Pin

16693 Transfer Arm Spring

16694 Station Two Locator

16695 Locator Pivot Screw

16696 Locator Torsion Spring

16697 Case Insert Ramp

16698 SL Platform

16699 Spent Primer Cup

16700 Primer Seater Pin

16701 Bushing

16702 Primer Seater Spring

16707 Phish Compression Spring

16708 Casefeed Phish

16709 Camming Pin

16711 Primer Feedplate

16714 Slide/Bellcrank Spring

16717 Primer Feed Cam

16721 Tray Mounting Bracket

16723 Primer Feed Body

16724 Shot Dispenser

16725 Shot Dispenser Body

16726 Shot Drop Tube, 12 ga.

16727 Shot Dispenser Bellcrank

16731 Spring (Bellcrank Assembly)

16732 Pivot Pin

16733 Shot Bar Return Rod

16735 Shot Body Collar

16737 Collar Guide/Clamp

16738 Shot Bar

16739 Shot Bar Insert

16740 3/8-16 Half Dog Set Screw

16741 Depriming Pin

16742 SL Sizer Collet Sleeve

16743 Collet Sizer Die, 12 Ga.

16744 SL Powder Die

16746 Expander Powder Funnel

10640 Starter Crimp Die

16748 Dillon Starter Crimp Insert-1

16753 Locator Buttons

16904 1 1/2-10/32 SHCS

17123 SL 900 Casefeed Post

17124 Shot Post

17125 Dillon Bin

17126 Locator Button Spring

17130 Casefeed Sleeve, 12 Ga.

17131 Casefeed Body

17132 Primer Drop Tube

17134 Primer Bellcrank

17138 Clear Dispenser Lid

17139 Shot Dispenser Fitting

17140 Pin (Bellcrank Assembly)

17141 1/4 Hardened Washer

17142 Dispenser Top

17143 Dispenser Top Clear Lens

17146 Rubber Insert

17147 Powder Die E-Clip

17148 1 1/4 Die Lock Ring

17149 1.0 Die Lock Ring

17153 Manual

17182 SL Frame Machined

17202 Shot Fitting E-Clip

17350 Powder Bar Return Rod

17351 Die Lock Bolt

17352 Spring Button

17353 Phish Spring Socket

17354 Gate 3

17472 #8 Washer .032 Thick

17474 10-32 x 5/8 Tray Cover Screw

17476 Shot Drain

17477 Collet Sizer Spring

17479 Clear Industrial Vinyl Tubing

17509 Box

17573 Shot Drain Ext. Spring

17601 Washer .100 Thick

17603 Black Knob

17604 Clevis Pin

17637 1/4-20 x 4 1/2 Hex Head Screw

17639 .175 dia. x 1/4-20 Post

17812 Primer Seater Assembly

17815 Clear Primer Tray Cover

17816 SL Primer Slide Upper

17837 Tyton Clamp

17838 P/M Lock Link

17839 P/M Slotted Bellcrank

17843 SL 900 Foam Insert Set

17899 Stem Screw

17909 Eight Star Crimp

18086 Rod Bushing

17817 SL900 Powder Measure Assy

19201 Primer Feed System Assembly

20536 SL Casefeed Tube - white label

22134 Shot Dispenser Assy - 12 ga.

22140 1/2-1 oz. Shot Bar Assembly

22183 Roller Handle Assembly

22292 Magnetic Pick-Up Wand

97037 12 Ga. Casefeeder – 110v

97120 Red Flag

N/A Lock Link

N/A Lock Link Torsion Spring

N/A Pivot Pin

N/A Return Spring Pin

N/A Shot Bellcrank Rivet

N/A SL Bellcrank Stud

N/A Spare Parts Bag

SL 900, May 2007 5/21/07 11:51 AM Page 3

16065 (2)

16672

17125

16222 (4)

13856 (4)

13988 (4)

13911 (4)

13856 (4)

16221 (4)

13988(4)

Part # Description

13856 1/4 Washer SAE

13911 1/4-20 x 2 3/4 Bolts

13988 1/4-20 Nuts

16065 650 Machine Mounts

16221 1/4 Fender Washer

16222 1/4-20 x 11/2 Hex Bolts

16672 Shotshell Chute

17125 Dillon Bin

SL 900 Mounting Assembly

SL 900, May 2007 5/21/07 11:51 AM Page 4

Upper Machine Assembly

SL900 Upper Machine Assy

16676

17123

13418

*16675

13966

13667

13791

13938

13677

16699

13856

17637

13989

17637

13856

13613

13988

13613

13988

17124

* indicates a gauge specific part

Part # Description

13418 Shellplate Bolt

13613 Clamp

13667 Index Pawl

13677 Ring Indexer

13791 Indexer Return Spring

13856 1/4 Washer SAE

13938 Pawl Spring

13966 1/4-28 x 3/4 SHCS

13988 1/4-20 Nuts

13989 10-24 x 5/8 SHCS

16675 Shellplate, 12 ga.

16676 Ejector Wire

16699 Spent Primer Cup

17123 SL 900 Casefeed Post

17124 Shot Post

17637 1/4-20 x 4 1/2

Hex Head Screw

SL 900, May 2007 5/21/07 11:51 AM Page 5

Shot Container Assembly



16724

17202

17139

17837

17479

17202

17139

17837

Part # Description

16724 Shot Hopper

17139 Shot Dispenser Fitting

17202 Shot Fitting E-Clip

17479 Clear Industrial Vinyl Tubing

17837 Tyton Clamp

SL 900, May 2007 5/21/07 11:51 AM Page 6

Casefeeder Assembly

Part # Description

13400 Casefeed Bowl

13473 Casefeed Motor - 4 RPM

13539 Casefeed Cord Set

13540 Casefeed Motor Cover

13632 Casefeed Upper Disc Clutch

13685 1/4-20x5/8 BHCS

13732 10-32x1.00 SHCS

13736 Clutch

13738 SS Washers

13813 Lockwashers

13833 1/4 Terminal Connector

13903 1/4-20 Heli Coil

13912 8-32 Flat Head Screw

14025 1/8x3/4 Roll Pin

14026 Bowl/Motor Screws

14137 8x1 Cover Screw Zn.

16314 Butt. Connector

16336 Red 1/4 female Insulated Connector

16337 Blue 1/4 female Insulated Connector

17133 Shotshell Disc

17585 Zener Diode 1N5361B

17587 8x1/4 PHL. PN. Screws

17808 Casefeed Bowl Insert

97037 12 ga. Casefeed Assembly – 110v

97108 Shotshell Funnel Assembly

13779 Micro Switch

13954 4-40 Screws

14038 40-40 Nuts

16334 Lighted Rocker Switch

16704 Shotshell Funnel

17586 8x1 1/4 Funnel Screw

13813

13632

17133

13400

13736

17587

(3)

13779

14038

13954

17586

13539

13540 13912

13473

14137

16334

17808

17587

14026 (5)

13732 (4)

13738 (2) 12 Ga Plate

Assy. 17811

16704

SL 900, May 2007 5/21/07 11:51 AM Page 7

Lower Machine AssemblyCasefeeder Bowl Mount Casefeed Assembly

to Frame

13685

17124

17123

20536

16707

17353

16708

16680

17130

16680

17131

17472

14013

16709

13989 (3)

14026

Part # Description

13685 1/4x20x5/8 Screw

17123 SL 900 Casefeed Post

17124 Shot Post

20536 SL 900 Casefeed Tube - white label

Part # Description

13989 10-24 x 5/8 SHCS

14013 8-32x3/8 SHCS

14026 8-32 x 1/2 BHCS

16680 1/16 x 1/2 Roll Pin

16707 Phish Compression Spring

16708 Casefeed Phish

16709 Camming Pin

17130 Casefeed Sleeve, 12 Ga.

17131 Casefeed Body

17353 Phish Spring Socket

17472 #8 Washer .032 Thick

SL 900, May 2007 5/21/07 11:51 AM Page 8

Lower Machine Assembly

22183

Handle

Assembly

14922

13841

17069

17918

17068

13841

13704 (2)

13789

13485

17637

13830

13700

16670

13841

14922

16671

13989

Part # Description

13485 Mainshaft

13700 Link Arm Shoulder Pin

13789 1/4-28 Set Screw

13830 Mainshaft Pivot Pin

13841 Nylock Nuts

13989 10-24 x 5/8 SHCS

14922 Link Arms

16670 SL 900 Crank

16671 Indexing Block

17182 SL 900 Frame

17637 1/4-20 x 4 1/2

Hex Head Screw

22183 Roller Handle Assembly

13704 Washer (2)

13841 Nylock Nuts

17068 Handle Bar

17069 Clip

17918 Molded Handle

17182

SL 900, May 2007 5/21/07 11:51 AM Page 9

*16741

*16743

16742

17351

*16748

13896

17141

16667

10640

12577

13989

13901

10185

10184

*11109

*11110

16668

17149

17148

17149

13742

17817

assembly

17147

16744

*16746

17477

17899

*17909

13895

* indicates a gauge specific part

Part # Description

10184 Crimp Die Spring

10185 Crimp Die Sleeve

11109 12 ga. Crimp Die

11110 12 ga. Seat Plug

12577 1/2-20 Jam Nut

13742 1/2 E-Clip

13895 10-24x3/8 BHCS

13896 1/4-20 x 3/8 BHCS

13901 3/8x24 Cam Pin Jam Nut

13989 10-24 x 5/8 SHCS

14008 Toolhead Pins

16667 Toolhead

16668 Toolhead Die Lockplate

16741 Depriming Pin

16742 SL Sizer Collet Sleeve

16743 Collet Sizer Die, 12 Ga.

16744 SL Powder Die

16746 Expander Powder Funnel

10640 Starter Crimp Die

16748 Dillon Starter Crimp Insert-1

17141 1/4 Hardened Washer

17147 Powder Die E-Clip

17148 1 1/4 Die Lock Ring

17149 1.0 Die Lock Ring

17351 Die Lock Bolt

17477 Collet Sizer Spring

17817 Powder Measure Assembly

17899 Stem Screw

17909 Eight Star Crimp

18140 Six Star Crimp



14008

Gauge Conversion Chart

part description 12 Ga. 20 Ga. 28 Ga.

Crimp Die 11109 10604 10615

Seat Plug 11110 10611 10621

Collet Sizer 16743 10606 10618

Decap Pin 16741 10607 10613

Powder Funnel 16746 10608 10619

Star Crimp Insert 16748 n/a n/a

Starter Crimp, 8-star 17909 18141 n/a

Starter Crimp, 6-star 18140 n/a 18142

Threaded Screw 17899 18143 18143

Shot Drop Tube 16726 10609 10616

Shot Bar Insert 16739 10187 10187

Shellplate 16675 10612 10625

Locator Button 16753 10602 10602

Locator Insert n/a 10603 10624

(yellow) (green)

Casefeed Sleeve 17130 10605 10617

Wad Guide 16681 10610 10620

(red) (yellow) (green)

This chart does not detail ALL the parts needed to

convert to another gauge. See the gauge conversion

sections of this manual.

Toolhead Assembly

SL 900, May 2007 5/21/07 11:51 AM Page 10

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