Digga TORQUE LOGIC User manual
Installation, Operatingand
Troubleshooting Manuals
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PREFACE
Please read and follow this Operations Manual carefully, before installation and operation of the
Product. Not following the individual points and recommendation in the operations manual can lead
to personnel accident or damaged to the product andequipment.
Operation of the system is only permitted with equipment and spare parts supplied by Digga or listed
in the spare parts and its consumables lists. Using other peripherals or alternative parts may void the
warranty of the product.
The specifications and descriptions in this manual are subject to change without prior notice. Digga
reserves the right to improve the product in order to sustain the highest quality, delivered to our
customers.
Some product improvements may have been in place after this manual was printed. For the updates
and information about the product, please contact Digga or your local Digga Dealer.
PRODUCT INTRODUCTION
TORQUE LOGIC is a revolutionary new torque monitoring and data logging system that can fit any
type of drive head. Where conventional differential hydraulic pressure readings can be 30 - 50% out,
the TORQUE LOGIC monitoring system offers true torque readings that are 99%+ accurate! TORQUE
LOGIC works simply by replacing your current OEM drive head mounting pin(s). There is absolutely
no loss of boom height which can occur with other systems.
TECHNOLOGY
Utilizing strain gages, internal CPU, RAM and other electronics, the TORQUE LOGIC can guarantee
highly accurate, real time torque readings. An inclinometer built into the TORQUE LOGIC ensures that
you maintain a consistent angle of insertion. The TORQUE LOGIC software records important data
such as pile number, final torque, peak torque and elapsed time. This data can be exported to an
Excel spread- sheet and transferred by e-mail or memory stick to your engineer/customer.
SAFETY
Consistent and real time monitoring of torque will prevent over-torque which can often result in pile
failures (piles sheared or buckled). The inclinometer also removes the need (and associated risk) for
personnel to stand beneath the drive head to assist the operator in maintaining a proper insertion
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TABLE OF CONTENTS
Preface/Product Introduction.........................................................................................................................................3
Table of Contents .............................................................................................................................................................4
Safety Symbol and Statements .................................................................................................................................... 6
General Safety and Precautions ....................................................................................................................................7
Product Waste Disposal ................................................................................................................................................. 9
Product/Safety Decals...................................................................................................................................................10
Unpacking the Product ................................................................................................................................................. 11
Product General Information.......................................................................................................................................12
INSTALLATION MANUAL
Tools Required for Installation………..….......................................................................................................................14
Torque Logic pin Installation kit.................................................................................................................................. 14
Personal Protective Equipment...................................................................................................................................14
Installation Instructions.................................................................................................................................................15
Pin .........................................................................................................................................................................15
End Cap ................................................................................................................................................................ 19
Cabling.................................................................................................................................................................. 20
Suction Cup.......................................................................................................................................................... 22
8” PR3843 DISPLAY OPERATING MANUAL
Main Screen Functions…………………………………………………………………………………………………………………………….24
Data Logging Preparation ............................................................................................................................................25
Job Creation and Selection................................................................................................................................25
Setting the Data Logger.................................................................................................................................... 27
Setting Target/Optimum Torque/Torque Range Selection.........................................................................28
Enabling Buzzer..................................................................................................................................................29
Pin Orientation/ Smart Pin Info.......................................................................................................................30
Smart Pin Info ata Glance ...............................................................................................................................31
Inclinometer Bull’s EyeResolution Selector.................................................................................................32
Start DataLogging .......................................................................................................................................................33
Start piling and Data Logging ..........................................................................................................................33
Pause pile, Joint and End Pile..........................................................................................................................34
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Saving Data to USB stick ..................................................................................................................................35
Screen Brightness/ Time and Date/ Units ...............................................................................................................36
TABLE OF CONTENTS
4.3” PR3820 DISPLAY OPERATING MANUAL
Main Screen Functions………………..…........................................................................................................................40
Data Logging Preparation ..........................................................................................................................................41
Job Creation and Selection..............................................................................................................................41
Setting the Data Logger...................................................................................................................................43
Setting Target/Optimum Torque/Torque Range Selection........................................................................44
Enabling Buzzer.................................................................................................................................................45
Pin Orientation/ Smart Pin Info.......................................................................................................................46
Smart Pin Info ata Glance ...............................................................................................................................47
Inclinometer Bull’s Eye Resolution Selector .................................................................................................48
Start Data Logging........................................................................................................................................................49
Start piling and Data Logging ..........................................................................................................................49
Pause pile, Joint and End Pile..........................................................................................................................50
Saving Data to USBstick ..................................................................................................................................51
Screen Brightness/ Time and Date/ Units..........................................................................................................52-54
7” PR3820 DISPLAY OPERATING MANUAL
Main Screen Functions………………..…...........................................................................................................................56
Connect to Pin / Hub…..…………...........................................................................................................................58
Job Creation and Selection……………………………………………………………………………………………………………...59
Setting Target/Optimum Torque/Torque Range.…………….………………………………………………………...…….61
Pin Orientation/ Smart Pin Info………………………………………............................................................................62
Inclinometer Bull’s Eye Resolution Selector………………………………………………………………………….…………..63
Add a Joint…………………….……………………………………………………………...……………………………………….……….64
Setting Units of Measurement and Language…………..…………………………………………………..…...…………….65
Exporting Piling Jobs…………………………………………………………………………………………………………………….….66
TROUBLESHOOTING/ MAINTENANCE/ GENERALPOLICIES
Troubleshooting Guide…………………………………………………………………………………………………………….……………….71
Preventative Maintenance…………………………………………………………………………………………………………………………..84
Warranty Policies.......................................................................................................................................................... 86
Return Goods Policy ...................................................................................................................................................... 87
Spare Parts ..................................................................................................................................................................... 88
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Link to Smart Phone - Email Report……………………………………………………………………………………………..….67
SAFETY SYMBOLS AND STATEMENTS
DANGER
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
WARNING
THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE
INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.
CAUTION
THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE IN- STRUCTIONS ARE NOT
FOLLOWED PROPERLY.
THIS STATEMENT REPRESENTS TO CALL YOUR ATTENTION INVOLVING US- ERS SAFETY
AND PRODUCT PERFORMACE REQUIREMENTS. FAILURE TO FOL- LOW THE INSTRUCTIONS
CAN RESULT TO INJURY, DEATH OR PRODUCT PER- FORMANCE DEGRADATION.
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GENERAL SAFETYPRECAUTIONS
WARNING
Always wear the proper personal protective equipment for the job
you’re doing.
WARNING
WARNING
WARNING
WARNING
CAUTION
CAUTION
When working on or near heavy equipment, approved hard hat and
steel toe boots are recommended.
Lower the boom of the machine onto solid footing before attempting
to remove the OEM Pin.
Turn off the power and apply the parking brake.
Use your knees not your back when picking up and placing heavy
Torque Logic Pins
Wear approved welding shield when welding stopper into place.
Inspect tools, be sure proper guards are inplace.
WARNING
Safety is the responsibility of the individual. Observe all safety pro-
cedures as outlined by your employer.
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GENERAL SAFETYPRECAUTIONS
WARNING
Inspect the product prior use for any defects such as cracks,
chipped, open wirings, deformation, etc.
WARNING
WARNING
WARNING
WARNING
Inspect all parts, be sure all parts are installed properly and in a
safe condition
Follow decal labels on the product and safety signs in the work area.
Emergency preparedness is necessary and be sure to follow all
instructions from the safety officer during evacuation.
Remove all tools and unused parts from equipment before begin-
ning the operations.
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PRODUCT WASTEDISPOSAL
Disposal of Product
Do not dispose the smart pins, screens and harnesses in the domestic waste!
Electronics devices and batteries have to be dispose according to the regional direc-
tives on electronic and electrical waste disposal.
In case of further questions, please ask your local waste management authorities.
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PRODUCT/SAFETY DECALS
THIS INFORMATION STATED THAT HITTING THE OBJECT BY HAMMER OR A
HARD OBJECT IS NOT ALLOWED
THIS INFORMATION STATED THAT THE INSTALLATION AND OPERATING
MANUALS ARE COMPLETE INSIDE THE BOX.
THIS INFORMATION STATED THAT THE PRODUCT CANNOT BE STORED
OR ORIENTED ON UPSIDE DOWN POSITION. DAMAGE TO PRODUCT
MAY OCCUR.
THIS INFORMATION STATED THAT THE PRODUCT NEEDS TO BE
HANDLED WITH CARE, DROPPING MAY RESULT TO A DAMAGED
PRODUCT
THIS INFORMATION STATED THAT DO NOT LOAD OR TRANSPORT
PACKAGE IF DAMAGED. RISK OF FIRE IF THE BAT- TERY IS DAMAGED.
THESE INFORMATIONS STATED THAT DO NOT EXPOSED TO HEAT/FIRE
AND DO NOT WELD WHEN INSTALLED OR GROUND- ED ON THE BODY OF
THE EQUIPMENT
FRAGILE
WITH CARE
CAUTION!
IFDAMAGED
_BATTERY
DO NOT LOAD OR TRANSPORT
DO NOT
HAMMER!
DOCCUMENTS
ENCLOSED
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